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基于改进的多尺度卷积神经网络与轻量级卷积注意力机制的高效齿轮箱故障诊断

Efficient Gearbox Fault Diagnosis Based on Improved Multi-Scale CNN with Lightweight Convolutional Attention.

作者信息

Yuan Bin, Li Yaoqi, Chen Suifan

机构信息

College of Mechanical and Energy Engineering, Zhejiang University of Science and Technology, Hangzhou 310013, China.

出版信息

Sensors (Basel). 2025 Apr 22;25(9):2636. doi: 10.3390/s25092636.

Abstract

As a core transmission component of modern industrial equipment, the operation status of the gearbox has a significant impact on the reliability and service life of major machinery. In this paper, we propose an intelligent diagnosis framework based on Empirical Mode Decomposition and multimodal feature co-optimization and innovatively construct a fault diagnosis model by fusing a multi-scale convolutional neural network and a lightweight convolutional attention model. The framework extracts the multi-band features of vibration signals through the improved multi-scale convolutional neural network, which significantly enhances adaptability to complex working conditions (variable rotational speed, strong noise); at the same time, the lightweight convolutional attention mechanism is used to replace the multi-attention of the traditional Transformer, which greatly reduces computational complexity while guaranteeing accuracy and realizes highly efficient, lightweight local-global feature modeling. The lightweight convolutional attention is adaptively captured by the dynamic convolutional kernel generation strategy to adaptively capture local features in the time domain, and combined with grouped convolution to enhance the computational efficiency further; in addition, parameterized revised linear units are introduced to retain fault-sensitive negative information, which enhances the model's ability to detect weak faults. The experimental findings demonstrate that the proposed model achieves an accuracy greater than 98.9%, highlighting its exceptional diagnostic accuracy and robustness. Moreover, compared to other fault diagnosis methods, the model exhibits superior performance under complex working conditions.

摘要

作为现代工业设备的核心传动部件,变速箱的运行状态对大型机械的可靠性和使用寿命有着重大影响。本文提出了一种基于经验模态分解和多模态特征协同优化的智能诊断框架,并创新性地融合多尺度卷积神经网络和轻量级卷积注意力模型构建了故障诊断模型。该框架通过改进的多尺度卷积神经网络提取振动信号的多频段特征,显著增强了对复杂工况(变速、强噪声)的适应性;同时,采用轻量级卷积注意力机制取代传统Transformer的多头注意力,在保证精度的同时大大降低了计算复杂度,实现了高效、轻量级的局部-全局特征建模。轻量级卷积注意力通过动态卷积核生成策略自适应捕捉,以在时域中自适应捕捉局部特征,并结合分组卷积进一步提高计算效率;此外,引入参数化修正线性单元以保留对故障敏感的负信息,增强了模型检测微弱故障的能力。实验结果表明,所提出的模型准确率超过98.9%,突出了其卓越的诊断准确性和鲁棒性。此外,与其他故障诊断方法相比,该模型在复杂工况下表现出优越的性能。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d9dc/12073503/00f0c0258b41/sensors-25-02636-g001.jpg

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