A Full-Profile Measurement Method for an Inner Wall with Narrow-Aperture and Large-Cavity Parts Based on Line-Structured Light Rotary Scanning.

As a special component, inner-wall-shaped parts with a narrow aperture and large cavity play an important role in the field of industrial manufacturing. It is of great significance to accurately measure the full profile of the inner surface of such parts. Line-structured light scanning is a widely used method for inner wall 3D measurement, which is usually applied to linear scanning measurements of the inner wall of pipe-shaped parts. In view of the structural characteristics of narrow-aperture and large-cavity parts, this article establishes a multi-sensor scanning measurement system based on the principle of line-structured light, which adopts rotary scanning instead of the traditional linear scanning measurement method in the system. Additionally, a calibration method is introduced to resolve the challenges associated with the calibration of rotation axis parameters. Considering the structural constraints in the measurement of narrow-aperture and large-cavity parts, a structural optimization algorithm is designed to enable the sensor to achieve a high theoretical measurement resolution while satisfying the geometric constraints of the measured parts. In order to minimize the size of the sensor, the adjacent sub-sensors in the system are arranged in the form of low overlapping fields of view (FOV). To solve the problem of multi-sensor registration under low overlapping FOV, a calibration method based on the structural characteristics of the measurement system itself is proposed, which realizes low-cost and high-precision calibration of the multi-sensor system. Through the repeatability measurement experiment of the spherical cavity parts, the average measurement deviation of the spherical cavity radius was measured to be 6 μm, and the standard deviation was 11.4 μm, which verified the feasibility of the measurement system proposed in this article. By comparing the system calibration method proposed in this article with existing methods, the measurement accuracy of the system is improved by approximately 80%, demonstrating the effectiveness of the proposed method.