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通过熔融沉积建模制造的自润滑聚合物材料的打印参数优化

Optimization of Printing Parameters for Self-Lubricating Polymeric Materials Fabricated via Fused Deposition Modelling.

作者信息

Zhang Peiyang, He Feiyang, Khan Muhammad

机构信息

Centre for Life-Cycle Engineering and Management, Faculty of Applied Engineering and Science, Cranfield University, Bedford MK43 0AL, UK.

出版信息

Polymers (Basel). 2025 May 20;17(10):1401. doi: 10.3390/polym17101401.

DOI:10.3390/polym17101401
PMID:40430697
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC12115059/
Abstract

This study investigated the feasibility of fabricating self-lubrication material using fused deposition modelling (FDM) technology, focusing on the influence of printing parameters on tribological performance. Experiments were conducted using PA and ABS materials, with varying printing speed, infill density, and layer height across four levels. The research established regression equations and fitted curves to describe the relationship between printing parameters and the coefficient of friction (CoF). Validation experiments demonstrated the reliability of the models, with errors within 10%. The results indicate that reducing printing speed and increasing infill density enhance surface quality, with infill density exerting a more significant effect. The influence of layer height on surface quality depends on the printer characteristics, making precise quantification challenging. Additionally, this study confirms that resin-based samples produced via FDM exhibit self-lubricating potential. These findings contribute to the optimization of FDM-printed structures by balancing surface quality and tribological performance.

摘要

本研究探讨了使用熔融沉积建模(FDM)技术制造自润滑材料的可行性,重点关注打印参数对摩擦学性能的影响。使用PA和ABS材料进行实验,在四个水平上改变打印速度、填充密度和层高。该研究建立了回归方程并拟合曲线,以描述打印参数与摩擦系数(CoF)之间的关系。验证实验证明了模型的可靠性,误差在10%以内。结果表明,降低打印速度和增加填充密度可提高表面质量,其中填充密度的影响更为显著。层高对表面质量的影响取决于打印机特性,难以进行精确量化。此外,本研究证实通过FDM生产的树脂基样品具有自润滑潜力。这些发现有助于通过平衡表面质量和摩擦学性能来优化FDM打印结构。

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本文引用的文献

1
Self-Lubricating, Living Contact Lenses.自润滑、活体接触镜。
Adv Mater. 2024 Jul;36(27):e2313848. doi: 10.1002/adma.202313848. Epub 2024 Apr 21.
2
Tribological Characterisation and Modelling for the Fused Deposition Modelling of Polymeric Structures under Lubrication Conditions.润滑条件下聚合物结构熔融沉积成型的摩擦学表征与建模
Polymers (Basel). 2023 Oct 17;15(20):4112. doi: 10.3390/polym15204112.
3
Effect of 3D Printing Process Parameters on Damping Characteristic of Cantilever Beams Fabricated Using Material Extrusion.
3D打印工艺参数对基于材料挤出成型的悬臂梁阻尼特性的影响
Polymers (Basel). 2023 Jan 4;15(2):257. doi: 10.3390/polym15020257.
4
Influence of Printing Parameters on Self-Cleaning Properties of 3D Printed Polymeric Fabrics.打印参数对3D打印聚合物织物自清洁性能的影响
Polymers (Basel). 2022 Jul 31;14(15):3128. doi: 10.3390/polym14153128.
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Bioinspired Hydroxyapatite Coating Infiltrated with a Graphene Oxide Hybrid Supramolecular Hydrogel Orchestrates Antibacterial and Self-Lubricating Performance.仿生羟基磷灰石涂层渗透石墨烯氧化物杂化超分子水凝胶调控抗菌和自润滑性能。
ACS Appl Mater Interfaces. 2022 Jul 20;14(28):31702-31714. doi: 10.1021/acsami.2c07869. Epub 2022 Jul 7.
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The Influence of the Printing Temperature and the Filament Color on the Dimensional Accuracy, Tensile Strength, and Friction Performance of FFF-Printed PLA Specimens.打印温度和细丝颜色对熔融沉积成型打印聚乳酸试样尺寸精度、拉伸强度及摩擦性能的影响
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Polymers (Basel). 2022 Feb 28;14(5):982. doi: 10.3390/polym14050982.
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