Wang Zhuowen, Wang Ruixue, Tang Yuqing, Zhang Chenglong
Shanghai Innovation Center of Reverse Logistics and Supply Chain, Shanghai Polytechnic University, No. 2360 Jinhai Road, Shanghai, 201209, People's Republic of China.
School of Resources and Environmental Engineering, Shanghai Polytechnic University, No. 2360 Jinhai Road, Shanghai, 201209, People's Republic of China.
Sci Rep. 2025 Jul 1;15(1):20402. doi: 10.1038/s41598-025-05651-4.
The progress of the transmission remanufacturing industry is in line with the development requirements of the circular economy, but its environmental pollution problems are easily ignored. This study conducted an analysis of pollutant sources and health risks associated with VOCs in gearbox remanufacturing plants. A method for prioritising air pollution control based on health risks and environmental impacts, alongside offering suggestions for VOC prevention and control from an environmental standpoint is established. Using the Positive Definite Matrix Factor (PMF) model, pollutant source analysis of VOCs in the plant identified five primary sources of pollution: waste transmission lubricant, carburetor cleaner, rust remover, ultrasonic cleaning water, and new transmission lubricant. Health risk evaluation revealed that the carcinogenic risk of VOCs in seven key process areas exceeds acceptable thresholds. It was observed that areas such as the disintegration area, case cleaning area, and parts inspection area pose higher carcinogenic risks, and benzene, ethylbenzene, 1,2-dichloroethane, and trichloromethane were identified as key contributors. Except for the staging area and parts cleaning area, the processes' locations pose noncarcinogenic health risks to humans, with the sandblasting area showing the highest risk, primarily due to toluene and methylene chloride. Furthermore, a screening method identified ten priority VOCs for control in remanufacturing plants, including methylene chloride, carbon tetrachloride, toluene, and ethylbenzene. These findings will contribute to the understanding of VOC pollution in gearbox remanufacturing plants, assisting the industry in implementing pollutant control measures and achieving cleaner production.
变速器再制造产业的发展符合循环经济的发展要求,但其环境污染问题却容易被忽视。本研究对变速箱再制造工厂中与挥发性有机化合物(VOCs)相关的污染物来源和健康风险进行了分析。建立了一种基于健康风险和环境影响对空气污染控制进行优先级排序的方法,并从环境角度提出了挥发性有机化合物防治建议。利用正定矩阵因子(PMF)模型,对工厂内挥发性有机化合物的污染源进行分析,确定了五个主要污染源:废旧变速器润滑油、化油器清洗剂、除锈剂、超声波清洗水和新型变速器润滑油。健康风险评估显示,七个关键工艺区域中挥发性有机化合物的致癌风险超过可接受阈值。观察发现,解体区、壳体清洗区和零件检验区等区域致癌风险较高,苯、乙苯、1,2-二氯乙烷和三氯甲烷被确定为主要贡献物。除了暂存区和零件清洗区外,这些工艺区域对人类存在非致癌健康风险,喷砂区风险最高,主要原因是甲苯和二氯甲烷。此外,一种筛选方法确定了再制造工厂中十种需要控制的优先挥发性有机化合物,包括二氯甲烷、四氯化碳、甲苯和乙苯。这些研究结果将有助于了解变速箱再制造工厂中的挥发性有机化合物污染情况,协助该行业实施污染物控制措施并实现清洁生产。