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基于深度卷积支持生成对抗网络的齿轮箱无监督异常检测

Unsupervised anomaly detection for gearboxes based on the deep convolutional support generative adversarial network.

作者信息

Zhang Chengguang, Guo Zhen, Li Chuan

机构信息

School of Mechanical and Electrical Engineering, Zhoukou Normal University, Zhoukou, 466001, China.

School of Transportation and Logistics Engineering, Wuhan University of Technology, Wuhan, 430063, China.

出版信息

Sci Rep. 2025 Jul 1;15(1):20977. doi: 10.1038/s41598-025-08835-0.

Abstract

The gearbox, as a key transmission device in the industrial field, may lead to severe vibrations or even failures when abnormalities occur. Therefore, with the increasing complexity of industrial automation, precise anomaly localization has become crucial. To address this issue, a gearbox condition monitoring method based on an unsupervised deep convolutional support generative adversarial network (DCSGAN) is proposed. First, high-dimensional data collected is used to train the generator, and samples are generated by the generator to calculate their reconstruction errors. Next, these reconstruction errors are utilized to train one-class support vector machine (OCSVM). During the testing phase, reconstruction errors are similarly calculated for the test data, and after being normalized using the same process as the training data, the errors are input into the trained OCSVM model for anomaly detection. The proposed method has been validated on a real gearbox dataset, and experimental results indicate that the DCSGAN outperforms other models in anomaly detection. The GitHub code for the proposed DCSGAN has been made public at: https://github.com/MR-ach/DCSGAN .

摘要

变速箱作为工业领域中的关键传动装置,出现异常时可能会导致严重振动甚至故障。因此,随着工业自动化的日益复杂,精确的异常定位变得至关重要。为了解决这个问题,提出了一种基于无监督深度卷积支持生成对抗网络(DCSGAN)的变速箱状态监测方法。首先,使用收集到的高维数据训练生成器,生成器生成样本并计算其重构误差。接下来,利用这些重构误差训练单类支持向量机(OCSVM)。在测试阶段,同样为测试数据计算重构误差,并使用与训练数据相同的过程进行归一化后,将误差输入到训练好的OCSVM模型中进行异常检测。所提出的方法已在真实变速箱数据集上得到验证,实验结果表明DCSGAN在异常检测方面优于其他模型。所提出的DCSGAN的GitHub代码已在以下网址公开:https://github.com/MR-ach/DCSGAN

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/f4ef/12214854/0527d6940eee/41598_2025_8835_Fig1_HTML.jpg

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