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纸质酚醛树脂层压板的固化反应动力学——从实验室测量到在线质量控制

Curing reaction kinetics of paper-based phenolic resin laminates-from laboratory measurements to inline quality control.

作者信息

Zimmerleiter Robert, Kovacevic Jovana, Leitner Gerhard, Wimberger David, Lager Daniel, Friedl Sebastian, Pleschutznig Eduard, Barz Tilman, Brandstetter Markus

机构信息

Research Center for Non-Destructive Testing GmbH, Altenberger Straße 69, 4040, Linz, Austria.

AIT Austrian Institute of Technology GmbH, Giefinggasse 2, 1210, Vienna, Austria.

出版信息

Anal Bioanal Chem. 2025 Jul 3. doi: 10.1007/s00216-025-05983-0.

DOI:10.1007/s00216-025-05983-0
PMID:40603645
Abstract

We describe a comprehensive analysis of the drying and curing kinetics of resol phenol-formaldehyde (PF) resin utilizing multiple different thermophysical and optical measurement techniques and combinations thereof to gain a comprehensive understanding of the physicochemical processes that take place during large-scale production of paper-based PF laminates. This included thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), Fourier-transform infrared evolved gas analysis (FTIR-EGA), and near-infrared (NIR) spectroscopy. In particular, the tailored integration of TGA with simultaneous near-infrared (NIR) spectroscopy in reflection geometry facilitated the evaluation of NIR spectroscopy's suitability for monitoring the ongoing process. This led to the implementation of an NIR-based real-time measurement setup at an industrial production site for a feasibility assessment. NIR spectroscopy in combination with partial least squares (PLS) regression modeling showed highly promising results highlighting the advantages of NIR spectroscopy as a tool for real-time inline quality control for large-scale production of PF resin laminates.

摘要

我们描述了一种对甲阶酚醛(PF)树脂干燥和固化动力学的全面分析,利用多种不同的热物理和光学测量技术及其组合,以全面了解在大规模生产纸质PF层压板过程中发生的物理化学过程。这包括热重分析(TGA)、差示扫描量热法(DSC)、傅里叶变换红外逸出气体分析(FTIR-EGA)和近红外(NIR)光谱。特别是,TGA与反射几何结构中的同步近红外(NIR)光谱的定制集成有助于评估NIR光谱对监测正在进行的过程的适用性。这导致在工业生产现场实施基于NIR的实时测量装置以进行可行性评估。NIR光谱与偏最小二乘法(PLS)回归建模相结合显示出非常有前景的结果,突出了NIR光谱作为大规模生产PF树脂层压板实时在线质量控制工具的优势。

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本文引用的文献

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Real-Time Monitoring of a Sol-Gel Reaction for Polysilane Production Using Inline NIR Spectroscopy.使用在线近红外光谱法实时监测聚硅烷生产中的溶胶-凝胶反应。
Langmuir. 2023 Jun 13;39(23):8153-8162. doi: 10.1021/acs.langmuir.3c00601. Epub 2023 May 28.
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Research status, industrial application demand and prospects of phenolic resin.酚醛树脂的研究现状、工业应用需求及前景
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Spectra-structure correlations in NIR region of polymers from quantum chemical calculations. The cases of aromatic ring, C=O, C≡N and C-Cl functionalities.
基于量子化学计算的聚合物近红外区域光谱-结构相关性。芳香环、C=O、C≡N和C-Cl官能团的情况。
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Workflow for multi-analyte bioprocess monitoring demonstrated on inline NIR spectroscopy of P. chrysogenum fermentation.多分析物生物过程监测工作流程,通过在线近红外光谱法对产黄青霉发酵进行演示。
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