Mammadov Orkhan, Mahmoud Ahmed Abdulhamid, Al-Yaseri Ahmed, Al Ramadan Mustafa
College of Petroleum Engineering and Geosciences, King Fahd University of Petroleum & Minerals, 31261 Dhahran, Saudi Arabia.
Center for Integrative Petroleum Research, King Fahd University of Petroleum & Minerals, 31261 Dhahran, Saudi Arabia.
ACS Omega. 2025 Jul 5;10(27):28515-28533. doi: 10.1021/acsomega.4c11295. eCollection 2025 Jul 15.
The long-term performance of wellbore cement in CO-rich environments remains a critical challenge for carbon capture and storage (CCS), carbon utilization and storage (CCUS), and CO-enhanced oil recovery (CO-EOR) operations. Under downhole conditions, cement degradationprimarily driven by carbonation and bicarbonationcan lead to microcracking, increased permeability, and loss of well integrity. This review presents a comprehensive synthesis of degradation mechanisms, evaluating the interplay between CO exposure, pressure, temperature, and curing conditions on cement properties. We critically examine both traditional and advanced cement systems, including Portland-based formulations, pozzolanic blends, calcium aluminate, geopolymers, and polymer-enhanced cements. Particular focus is given to experimental findings on mechanical property evolution (e.g., compressive, tensile, and bond strength) and transport behavior under simulated downhole conditions. Modern characterization techniques such as scanning electron microscopy (SEM), X-ray diffraction (XRD), computed tomography (CT), and Fourier-transform infrared spectroscopy (FTIR) are reviewed, alongside emerging machine learning approaches for predicting degradation and optimizing cement design. Despite decades of research, significant gaps remain in testing standards, long-term performance prediction, and integration of mechanical and chemical deterioration models. This paper identifies those gaps and proposes strategies to enhance cement durability, including the use of nanomaterials, particle-engineered systems, and tailored additives. Ultimately, this review serves as both a critical reference and a practical guide for developing robust, CO-resistant cement systems capable of maintaining zonal isolation in high-stress, corrosive subsurface environments.
在富含CO的环境中,井筒水泥的长期性能仍然是碳捕获与封存(CCS)、碳利用与封存(CCUS)以及CO2强化采油(CO-EOR)作业面临的一项关键挑战。在井下条件下,水泥降解(主要由碳酸化和重碳酸化驱动)会导致微裂纹、渗透率增加以及井筒完整性丧失。本综述全面综合了降解机制,评估了CO2暴露、压力、温度和养护条件对水泥性能的相互作用。我们严格审查了传统和先进的水泥体系,包括基于波特兰水泥的配方、火山灰混合物、铝酸钙、地质聚合物和聚合物增强水泥。特别关注了在模拟井下条件下力学性能演变(如抗压、抗拉和粘结强度)及传输行为的实验结果。本文回顾了扫描电子显微镜(SEM)、X射线衍射(XRD)、计算机断层扫描(CT)和傅里叶变换红外光谱(FTIR)等现代表征技术,以及用于预测降解和优化水泥设计的新兴机器学习方法。尽管经过了数十年的研究,但在测试标准、长期性能预测以及力学和化学劣化模型的整合方面仍存在重大差距。本文指出了这些差距,并提出了提高水泥耐久性的策略,包括使用纳米材料、颗粒工程系统和定制添加剂。最终,本综述既为开发能够在高应力、腐蚀性地下环境中保持层间隔离的坚固抗CO2水泥体系提供了关键参考,也提供了实用指南。