Lin Cheng, Chen Hao, Chen Jiawen, Gou Shaolong, Liu Yande, Hu Jun
School of Mechatronics & Vehicle Engineering, East China Jiaotong University, Nanchang 330013, China.
Sensors (Basel). 2025 Jul 19;25(14):4498. doi: 10.3390/s25144498.
To address the limitations of conventional single-track rail systems in challenging hilly and mountainous terrains, which are ill-suited for transporting heavy agricultural machinery, there is a critical need to develop a specialized the double-track rail transportation system optimized for orchard equipment. Recognizing this requirement, our research team designed and implemented a double-track rail transportation system. In this innovative system, the rail functions as the pivotal component, with its structural properties significantly impacting the machine's overall stability and operational performance. In this study, resistance strain gauges were employed to analyze the stress-strain distribution of the track under a full load of 750 kg, a critical factor in the system's design. To further investigate the structural performance of the double-track rail, the impact hammer method was utilized in conjunction with triaxial acceleration sensors to conduct experimental modal analysis (EMA) under actual support conditions. By integrating the Eigensystem Realization Algorithm (ERA), the first 20 natural modes and their corresponding parameters were successfully identified with high precision. A comparative analysis between finite element simulation results and experimental measurements was performed, revealing the double-track rail's inherent vibration characteristics under constrained modal conditions versus actual boundary constraints. These valuable findings serve as a theoretical foundation for the dynamic optimization of rail structures and the mitigation of resonance issues. The advancement of hilly and mountainous rail transportation systems holds significant promise for enhancing productivity and transportation efficiency in agricultural operations.
为解决传统单轨铁路系统在丘陵和山区等具有挑战性地形中的局限性,这些地形不适用于运输重型农业机械,迫切需要开发一种专为果园设备优化的专用双轨铁路运输系统。认识到这一需求,我们的研究团队设计并实施了一种双轨铁路运输系统。在这个创新系统中,轨道是关键部件,其结构特性对机器的整体稳定性和运行性能有重大影响。在本研究中,采用电阻应变片来分析在750千克满载情况下轨道的应力-应变分布,这是系统设计中的一个关键因素。为进一步研究双轨铁路的结构性能,在实际支撑条件下,利用冲击锤法结合三轴加速度传感器进行实验模态分析(EMA)。通过集成特征系统实现算法(ERA),成功高精度识别出前20阶固有模态及其相应参数。对有限元模拟结果和实验测量进行了对比分析,揭示了在约束模态条件下与实际边界约束下双轨铁路的固有振动特性。这些有价值的发现为轨道结构的动态优化和共振问题的缓解提供了理论基础。丘陵和山区铁路运输系统的进步对于提高农业生产中的生产力和运输效率具有重大前景。