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东北寒冷地区轻质自保温混凝土砌块砌体基本力学性能试验研究

Experimental study on basic mechanical properties of lightweight self-insulation concrete block masonry in Northeast cold region.

作者信息

Osman Bashir H, Chen Zhongfan, Elamin Abu-Bakre A

机构信息

Civil Engineering Department, College of Engineering, University of Sinnar, Sinnar, Sudan.

Key Laboratory of RC&PC Structures of Ministry of Education, Southeast University, Nanjing, 210096, China.

出版信息

Sci Rep. 2025 Aug 2;15(1):28261. doi: 10.1038/s41598-025-14346-9.

Abstract

In this paper, mechanical and thermal properties of block type are optimized to ensure a more reasonable stress distribution for the self-insulating block. Based on the mix - ratios provided by the standards and considering the technical conditions of the production process, 16 sets of orthogonal experiments are designed to investigate the effects of sand content, water-cement ratio, and the density of the concrete matrix material on the compressive strength of vibrated and pressed expanded clay concrete. Furthermore, basalt rock wool is used as an additive to improve the mix ratio to meet the material requirements of the optimal block type, then, a new composite self-insulating concrete block is developed. Through mechanical performance tests of the blocks, the effects of the vibration-pressing molding process and the composition of the expanded clay lightweight aggregate on the strength development of the new composite self-insulating concrete block are investigated. Additionally, a relationship formula is fitted to describe the development of compressive strength with age. The results showed that the design compressive strength values of the new block masonry are higher than the strength of the "double-row or multi-row hollow lightweight aggregate concrete block masonry with a MU5.0 + Mb5.0 grade," making it suitable for use in two-story masonry load-bearing walls in rural buildings in the cold northeastern regions. Moreover, comparative analysis shows that the average compressive strength value provided by the standards for concrete block masonry is applicable to the new composite self-insulating concrete block masonry. The shear strength of the new block masonry along the mortar joint cross-section shows a significant increase compared to the shear strength values specified in the standards for ordinary concrete hollow block masonry. Finally, proposed equation is recommended to calculate the compressive stress-strain curve, which shows suitable results for the new block masonry.

摘要

本文对砌块类型的力学和热性能进行了优化,以确保自保温砌块的应力分布更合理。基于标准提供的配合比并考虑生产工艺的技术条件,设计了16组正交试验,研究砂含量、水灰比和混凝土基体材料密度对振动压制膨胀黏土混凝土抗压强度的影响。此外,使用玄武岩岩棉作为添加剂来改善配合比,以满足最佳砌块类型的材料要求,进而开发出一种新型复合自保温混凝土砌块。通过对砌块的力学性能测试,研究了振动压制成型工艺和膨胀黏土轻骨料组成对新型复合自保温混凝土砌块强度发展的影响。此外,拟合了一个关系式来描述抗压强度随龄期的发展。结果表明,新型砌块砌体的设计抗压强度值高于“MU5.0+Mb5.0级双排或多排空心轻骨料混凝土砌块砌体”的强度,适用于寒冷东北地区农村建筑的两层砌体承重墙。而且,对比分析表明,混凝土砌块砌体标准提供的平均抗压强度值适用于新型复合自保温混凝土砌块砌体。新型砌块砌体沿砂浆缝截面的抗剪强度比普通混凝土空心砌块砌体标准规定的抗剪强度值有显著提高。最后,推荐了计算抗压应力-应变曲线的建议公式,该公式对新型砌块砌体显示出合适的结果。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/e5c3/12318078/05e08ff6d980/41598_2025_14346_Fig1_HTML.jpg

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