Effect of Er Microalloying and Zn/Mg Ratio on Dry Sliding Wear Properties of Al-Zn-Mg Alloy.

In this study, dry sliding wear tests were carried out on Er, Zr-microalloyed Al-Zn-Mg alloys with different Zn/Mg ratios under 30-70 N loads. The effects of the Zn/Mg content ratio and Er microalloying on the friction coefficient, wear volume loss, worn surface, and wear debris during the friction process of Al-Zn-Mg alloys were analyzed. At the load of 30 N, abrasive wear, fatigue wear, and adhesive wear were synergistically involved. At a load of 50 N, the abrasive wear dominated, accompanied by fatigue wear and adhesive wear. At a load of 70 N, the primary wear mechanisms transitioned to abrasive wear and fatigue wear, with additional adhesive wear and oxidative wear observed. Reducing the Zn/Mg ratio mitigated wear volume across all tested loads. For the Al4.5Zn1.5Mg alloy, Er microalloying significantly reduced wear volume under moderate-to-low loads (30 N, 50 N).