Zhao Tianwei, Liu Ziyu, Zhang Donghui, Wang Junlong, Peng Guowen
School of Resources, Environment and Safety Engineering, University of South China, Hengyang 421001, China.
China Nuclear Industry 23 Construction Co., Ltd., Beijing 101300, China.
Sensors (Basel). 2025 Jul 23;25(15):4550. doi: 10.3390/s25154550.
This study aims to address the challenges posed by uneven energy amplitude and a low signal-to-noise ratio (SNR) in the total focus imaging of coarse-crystalline elastic anisotropic materials. A novel method for acoustic field correction vector-coherent total focus imaging, based on the materials' properties, is proposed. To demonstrate the effectiveness of this method, a test specimen, an austenitic stainless steel nozzle weld, was employed. Seven side-drilled hole defects located at varying positions and depths, each with a diameter of 2 mm, were examined. An ultrasound simulation model was developed based on material backscatter diffraction results, and the scattering attenuation compensation factor was optimized. The acoustic field correction function was derived by combining acoustic field directivity with diffusion attenuation compensation. The phase coherence weighting coefficients were calculated, followed by image reconstruction. The results show that the proposed method significantly improves imaging amplitude uniformity and reduces the structural noise caused by the coarse crystal structure of austenitic stainless steel. Compared to conventional total focus imaging, the detection SNR of the seven defects increased by 2.34 dB to 10.95 dB. Additionally, the defect localization error was reduced from 0.1 mm to 0.05 mm, with a range of 0.70 mm to 0.88 mm.
本研究旨在解决粗晶弹性各向异性材料全聚焦成像中能量幅度不均匀和信噪比较低所带来的挑战。提出了一种基于材料特性的新型声场校正矢量相干全聚焦成像方法。为了证明该方法的有效性,采用了一个测试样本——奥氏体不锈钢喷嘴焊缝。对位于不同位置和深度、直径均为2毫米的七个侧面钻孔缺陷进行了检测。基于材料背散射衍射结果建立了超声模拟模型,并对散射衰减补偿因子进行了优化。通过将声场指向性与扩散衰减补偿相结合,推导出声场校正函数。计算了相位相干加权系数,随后进行图像重建。结果表明,所提出的方法显著提高了成像幅度均匀性,并降低了奥氏体不锈钢粗晶结构引起的结构噪声。与传统全聚焦成像相比,七个缺陷的检测信噪比提高了2.34分贝至10.95分贝。此外,缺陷定位误差从0.1毫米降低到0.05毫米,范围为0.70毫米至0.88毫米。