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温度异步对电阻探头精度的影响研究

Study on the Effects of Temperature Asynchrony on the Accuracy of Electrical Resistance Probes.

作者信息

Yue Yuanguang, Yin Zhibiao, Li Shiming, Zhang Ziyue, Zhang Qifu

机构信息

National Engineering Laboratory of Advanced Coating Technology for Metal Materials, Central Iron & Steel Research Institute, Beijing 100081, China.

出版信息

ACS Omega. 2025 Aug 4;10(32):35462-35470. doi: 10.1021/acsomega.4c09172. eCollection 2025 Aug 19.

DOI:10.1021/acsomega.4c09172
PMID:40852235
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC12368647/
Abstract

The precision of atmospheric probe data acquisition is vulnerable to temperature asynchrony, largely due to the fact that temperature fluctuations can alter sensor response times and measurement outcomes, resulting in asynchronous and biased data collection. To assess the performance of electrical resistance (ER) probes across different scenarios, we employed the ratio of the measured resistance to that of a reference sample as our evaluation metric. Through both theoretical analysis and targeted experiments simulating temperature deviations, we have shown that temperature perturbations can induce substantial variations in the resistance of the test material. More specifically, the discrepancy in the measured values due to temperature asynchrony escalates with the extent of the temperature fluctuation, whereas the impact of such asynchrony diminishes at higher temperatures. In practical settings, incorporating dual thermocouples within the probe for real-time data correction presents significant challenges. Consequently, this study proposes a method for postprocessing raw data, which involves detecting and substituting anomalous values, influenced by temperature, with the median value. This approach ensures that the processed data faithfully represent the typical variations and trends observed in the probe readings, effectively reducing the adverse effects of temperature asynchrony on the accuracy of data acquisition.

摘要

大气探测数据采集的精度容易受到温度异步性的影响,这主要是因为温度波动会改变传感器的响应时间和测量结果,导致数据采集出现异步和偏差。为了评估电阻(ER)探头在不同场景下的性能,我们采用测量电阻与参考样品电阻的比值作为评估指标。通过理论分析和模拟温度偏差的针对性实验,我们表明温度扰动会导致测试材料的电阻发生显著变化。更具体地说,由于温度异步性导致的测量值差异会随着温度波动程度的增加而增大,而这种异步性在较高温度下的影响会减小。在实际应用中,在探头内集成双热电偶进行实时数据校正存在重大挑战。因此,本研究提出了一种原始数据后处理方法,该方法包括检测并将受温度影响的异常值替换为中位数。这种方法确保处理后的数据忠实地反映探头读数中观察到的典型变化和趋势,有效降低温度异步性对数据采集准确性的不利影响。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b1ea/12368647/0b9bd02b66dd/ao4c09172_0009.jpg
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本文引用的文献

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A flexible resistive strain gauge with reduced temperature effect via thermal expansion anisotropic composite substrate.一种通过热膨胀各向异性复合基板降低温度影响的柔性电阻应变计。
Microsyst Nanoeng. 2024 Sep 18;10(1):129. doi: 10.1038/s41378-024-00762-w.
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Application of An Electrical Resistance Sensor-Based Automated Corrosion Monitor in the Study of Atmospheric Corrosion.基于电阻传感器的自动腐蚀监测仪在大气腐蚀研究中的应用
Materials (Basel). 2019 Apr 1;12(7):1065. doi: 10.3390/ma12071065.
3
Design, Construction and Validation of an Electrical Impedance Probe with Contact Force and Temperature Sensors Suitable for in-vivo Measurements.
设计、构建和验证一种带有接触力和温度传感器的电阻抗探头,适用于体内测量。
Sci Rep. 2018 Oct 4;8(1):14818. doi: 10.1038/s41598-018-33221-4.