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采用单乳液微流控连续制造工艺封装治疗性低分子量趋化因子

Encapsulation of Therapeutic, Low-Molecular-Weight Chemokines Using a Single Emulsion, Microfluidic, Continuous Manufacturing Process.

作者信息

Kobyra Julie A, Pezzillo Michael, Bentley Elizabeth R, Balmert Stephen C, Sfeir Charles, Little Steven R

机构信息

Department of Bioengineering, University of Pittsburgh, Pittsburgh, PA 15260, USA.

Department of Chemical Engineering, University of Pittsburgh, Pittsburgh, PA 15260, USA.

出版信息

Pharmaceutics. 2025 Aug 14;17(8):1056. doi: 10.3390/pharmaceutics17081056.

Abstract

Controlled release systems, such as polymeric microparticles (MPs), have emerged as a promising solution to extend the bioavailability and reduce dosing frequency for biologic drugs; however, the formulation of these systems to encapsulate highly sensitive, hydrophilic biologic drugs within hydrophobic polymers remains a nontrivial task. Although scalable manufacturing and FDA approval of single emulsion processes encapsulating small molecules has been achieved, scaling more complex double emulsion processes to encapsulate hydrophilic biologics remains more challenging. : Here, we demonstrate that two hydrophilic, low-molecular-weight, recombinant chemokines, CCL22 and CCL2, can be encapsulated in poly(lactic-co-glycolic acid) (PLGA) MPs using a single emulsion method where the proteins are dissolved in an organic solvent during formulation. : As expected, we observed some differences in release kinetics from single emulsion MPs compared to double emulsion MPs, which traditionally have been used to encapsulate proteins. Single emulsion MPs exhibited a substantially reduced initial burst. Importantly, protein released from single emulsion CCL22-MPs also retained biological activity, as determined by a cell-based functional assay. Decreasing particle size or changing the polymer end group from PLGA-COOH to PLGA-OH increased the initial burst from single emulsion MPs, demonstrating tunability of release kinetics for protein-loaded, single emulsion MPs. Finally, to improve scalability and enable more precise control over MP formulations, the single emulsion process was adapted to a microfluidic, continuous manufacturing system, and the resulting MPs were evaluated similarly. : Altogether, this study demonstrates the feasibility of using a single emulsion encapsulation method for at least some protein biologics.

摘要

控释系统,如聚合物微粒(MPs),已成为一种有前景的解决方案,可提高生物药物的生物利用度并减少给药频率;然而,将这些系统设计成在疏水性聚合物中封装高度敏感的亲水性生物药物仍是一项艰巨的任务。尽管已经实现了可扩展制造以及美国食品药品监督管理局(FDA)对封装小分子的单乳液工艺的批准,但扩大规模以采用更复杂的双乳液工艺来封装亲水性生物制剂仍然更具挑战性。在此,我们证明两种亲水性、低分子量的重组趋化因子CCL22和CCL2可以使用单乳液方法封装在聚乳酸 - 乙醇酸共聚物(PLGA)微粒中,在制剂过程中蛋白质溶解于有机溶剂中。正如预期的那样,我们观察到与传统上用于封装蛋白质的双乳液微粒相比,单乳液微粒的释放动力学存在一些差异。单乳液微粒的初始突释显著降低。重要的是,通过基于细胞的功能测定确定从单乳液CCL22 - 微粒释放的蛋白质也保留了生物活性。减小粒径或从PLGA - COOH将聚合物端基改变为PLGA - OH会增加单乳液微粒的初始突释,这表明负载蛋白质的单乳液微粒的释放动力学具有可调性。最后,为了提高可扩展性并实现对微粒制剂更精确的控制,将单乳液工艺应用于微流控连续制造系统,并对所得微粒进行了类似的评估。总之,这项研究证明了使用单乳液封装方法用于至少一些蛋白质生物制剂的可行性。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/2dd7/12389030/ad4067f8761e/pharmaceutics-17-01056-g001.jpg

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