Jia Shuxin, Xiong Lei, Du Sisi, Shen Lin, Yu Yonggang, Li Jiangbing, Wu Zhenglei
School of Chemistry and Chemical Engineering/State Key Laboratory Incubation Base for Green Processing of Chemical Engineering, Shihezi University Shihezi 832003 China
Karamay Zhongke Hengxin Technology Co., Ltd Karamay China
RSC Adv. 2025 Sep 3;15(38):31632-31650. doi: 10.1039/d5ra04201a. eCollection 2025 Aug 29.
The dissolution of CO in oilfield produced water causes severe pipeline corrosion and economic losses, highlighting the critical need for medium-high temperature corrosion inhibitors for carbon steel protection. Imidazoline derivative corrosion inhibitors S4-C7 (thiophene-imidazoline octanamide), S4-C9 (thiophene-imidazoline decanamide), S4-C11 (thiophene-imidazoline lauramide) and S4-C13 (thiophene-imidazoline myristamide) with different carbon chain lengths were synthesized by modifying thiophene-imidazoline with different organic acids. At medium-high temperatures, weight loss measurements, electrochemical tests, surface morphology analysis, and theoretical calculations were employed to investigate their inhibition performances and mechanisms in CO-containing solutions. The findings indicate that S4-C11 exhibits excellent corrosion inhibition performance. Specifically, when its concentration reaches 100 mg L, it can attain an inhibition efficiency of 87.55%. In addition, the investigation was carried out to elucidate the underlying factors contributing to the disparities in the corrosion inhibition efficiencies among corrosion inhibitors with varying carbon chain lengths. One of the reasons is that the carbon chain length affects the hydrophobicity of the corrosion inhibitors. Through quantum chemical calculations and molecular dynamics simulations, it has been firmly established that, in comparison with S4-C7, S4-C11 exhibits a more remarkable electron-donating ability. Moreover, S4-C11 shows lower adsorption energy on carbon steel surfaces and forms a more compact protective film, which collectively contributes to its superior performance. These combined properties more effectively limit contact between the steel surface and corrosive species, thereby inhibiting further corrosion.
二氧化碳在油田采出水中的溶解会导致严重的管道腐蚀和经济损失,这凸显了对用于保护碳钢的中高温缓蚀剂的迫切需求。通过用不同有机酸对噻吩咪唑啉进行改性,合成了具有不同碳链长度的咪唑啉衍生物缓蚀剂S4-C7(噻吩咪唑啉辛酰胺)、S4-C9(噻吩咪唑啉癸酰胺)、S4-C11(噻吩咪唑啉月桂酰胺)和S4-C13(噻吩咪唑啉肉豆蔻酰胺)。在中高温下,采用失重测量、电化学测试、表面形貌分析和理论计算等方法,研究了它们在含CO溶液中的缓蚀性能和作用机理。研究结果表明,S4-C11具有优异的缓蚀性能。具体而言,当其浓度达到100 mg/L时,其缓蚀效率可达87.55%。此外,还进行了研究以阐明不同碳链长度的缓蚀剂缓蚀效率存在差异的潜在因素。其中一个原因是碳链长度会影响缓蚀剂的疏水性。通过量子化学计算和分子动力学模拟,已确定与S4-C7相比,S4-C11具有更显著的给电子能力。此外,S4-C11在碳钢表面的吸附能较低,并形成更致密的保护膜,这些共同促成了其优异的性能。这些综合特性更有效地限制了钢表面与腐蚀性物质之间的接触,从而抑制了进一步的腐蚀。