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药品冷冻干燥过程中传质和传热参数的测定

Determination of mass and heat transfer parameters during freeze-drying cycles of pharmaceutical products.

作者信息

Hottot A, Vessot S, Andrieu J

机构信息

Laboratoire d'Automatique et de Génie des Procédés-LAGEP-UMR Q 5007 CNRS UCB Lyonl-CPE, Bât. 308G, 43 Bd du 11 Novembre 1918, 69622 Villeurbanne, France.

出版信息

PDA J Pharm Sci Technol. 2005 Mar-Apr;59(2):138-53.

Abstract

The principal aim of this study was to evaluate the water vapour mass transfer resistance of the dried layer and the vial heat transfer coefficient values of a pharmaceutical product during the primary drying period. First, overall vial heat transfer coefficient values, Kv, were determined by a gravimetric method based on pure ice sublimation experiments. Thus, it was possible to set up a map of the total heat flux received by each vial throughout the plate surface of our pilot scale freeze-dryer. Important heterogeneities were observed for the vials placed at the plate edges and for the vials placed at the center of the plate. As well, the same gravimetric method was also used to precisely determine the influence of main lyophilization operating parameters (shelf temperature and gas total pressure) or the vial types and sizes on these overall heat transfer coefficient values. A semi-empirical relationship as a function of total gas pressure was proposed. The transient method by pressure rise analysis (PRA method) after interrupting the water vapour flow between the sublimation chamber and the condenser, previously set up and validated in our laboratory, was then extensively used with an amorphous BSA-based formulation to identify the dried layer mass transfer resistance values, Rp, the ice front temperature, and the total heat transfer coefficient values, Kv, with or without annealing treatment. It was proved that this method gave accurate and coherent data only during the first half of the sublimation period when the totality of the vials of the set was still sublimating. Thus, this rapid method allowed estimation of, on line and in situ, the sublimation front temperature and the characterization of the morphology and structure of the freeze-dried layer, all along the first part of the sublimation period. The estimated sublimation temperatures shown by the PRA model were about 2 degrees C lower than the experimental values obtained using thermocouples inserted inside the vial, in accordance with previous data given by this method for similar freeze-drying conditions. As well, by using this method we could confirm the homogenization of the dried layer porous structure by annealing treatment after the freezing step. Furthermore, frozen matrix structure analysis (mean pore diameter) using optical microscopy and mass transfer modelling of water vapour by molecular diffusion (Knudsen regime) allowed, in some cases, to predict the experimental values of this overall mass transfer resistance directly related to the freeze-dried cake permeability.

摘要

本研究的主要目的是评估药品在一次干燥阶段干燥层的水蒸气传质阻力和小瓶传热系数值。首先,基于纯冰升华实验,通过重量法测定了整体小瓶传热系数值(K_v)。因此,能够建立一张关于在我们中试规模冷冻干燥机的板面上每个小瓶所接收的总热通量的图谱。观察到放置在板边缘的小瓶和放置在板中心的小瓶存在重要的不均匀性。同样,还使用相同的重量法精确确定主要冻干操作参数(搁板温度和气体总压力)或小瓶类型及尺寸对这些整体传热系数值的影响。提出了一个作为总气体压力函数的半经验关系式。在中断升华室与冷凝器之间的水蒸气流动之后,通过压力上升分析的瞬态方法(PRA方法,此前已在我们实验室建立并验证)随后被广泛用于基于无定形牛血清白蛋白的制剂,以确定干燥层传质阻力值(R_p)、冰前沿温度以及有无退火处理时的总传热系数值(K_v)。结果证明,该方法仅在升华阶段的前半段,即装置中的所有小瓶仍在升华时,才能给出准确且连贯的数据。因此,这种快速方法能够在线原位估计升华前沿温度,并在升华阶段的第一部分全程表征冷冻干燥层的形态和结构。PRA模型显示的估计升华温度比使用插入小瓶内的热电偶获得的实验值低约2摄氏度,这与该方法此前针对类似冷冻干燥条件给出的数据一致。同样,通过使用该方法,我们可以证实在冷冻步骤之后通过退火处理使干燥层多孔结构均匀化。此外,在某些情况下,使用光学显微镜进行冷冻基质结构分析(平均孔径)以及通过分子扩散(克努森区域)对水蒸气进行传质建模,能够直接预测与冷冻干燥饼渗透率直接相关的这种整体传质阻力的实验值。

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