Mukhopadhyay Nibedita, Sarkar Sabyasachi, Bandyopadhyay Sukumar
Department of Biotechnology, CSJM University, Kanpur, India.
Int J Food Sci Nutr. 2007 Dec;58(8):588-94. doi: 10.1080/09637480701343952.
Various oilseeds and their by-products usually constitute a major source of dietary protein as aquafeeds for warmwater herbivorous/omnivorous fish species. The oilseed meals available in India are fairly rich in protein and most of them are traditionally used as valuable feed for farm animals. However, among the factors that limit incorporation of these ingredients in aquafeeds are amino-acid imbalance and presence of anti-nutritional factors. Enhancement of the nutritive value of these ingredients and reduction (or removal) of anti-nutritional factors can be attempted by processing so as to increase the bio-availability of these nutrients. It has been found that various anti-nutritional factors can be destroyed by the process of extrusion cooking. Extrusion is a process whereby raw feed material is exposed to controlled conditions of high temperature, pressure and moisture. In the present experiment, extrusion cooking is used to reduce the anti-nutritional factor tannin in linseed (Linum usitatissimum) meal.
A single-screw cooking extruder, designed and manufactured at the Indian Institute of Technology, Kharagpur, was used for the study. Experiments were carried out following a rotatable central composite design to determine the optimum values of the process variables for which maximum reduction of tannin (Y) occurs. The process variables selected for the study were: barrel temperature (X1) (60-100 degrees C), extruder speed (X2) (60-100 rpm) and oilseed moisture content (X3) (30-50%). Following the design, a second-order response model was fitted.
The optimized values of the process variables were found to be X1 =82.5 degrees C, X2 = 90 rpm and X3 = 41.22%, and the value of the predicted response (i.e. reduction of tannin Y) was found to be 61.25%.
各种油籽及其副产品通常构成温水草食性/杂食性鱼类水产饲料中膳食蛋白质的主要来源。印度现有的油籽粕蛋白质含量相当高,其中大部分传统上用作家畜的优质饲料。然而,限制这些成分纳入水产饲料的因素包括氨基酸不平衡和抗营养因子的存在。可以尝试通过加工来提高这些成分的营养价值并减少(或去除)抗营养因子,以提高这些营养素的生物利用率。已发现各种抗营养因子可通过挤压蒸煮过程被破坏。挤压是将原料暴露于高温、高压和湿度可控条件下的过程。在本实验中,挤压蒸煮用于降低亚麻籽粕中的抗营养因子单宁。
使用印度理工学院卡拉格布尔分校设计和制造的单螺杆蒸煮挤压机进行该研究。按照旋转中心复合设计进行实验,以确定使单宁(Y)最大程度减少的工艺变量的最佳值。选择用于研究的工艺变量为:机筒温度(X1)(60 - 100摄氏度)、挤压机速度(X2)(60 - 100转/分钟)和油籽含水量(X3)(30 - 50%)。根据该设计,拟合了二阶响应模型。
发现工艺变量的优化值为X1 = 82.5摄氏度、X2 = 90转/分钟和X3 = 41.22%,预测响应值(即单宁Y的减少量)为61.25%。