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超声辐射下脂肪酶催化棕榈油水解——实验设计在变量评估中的应用。

Palm oil hydrolysis catalyzed by lipases under ultrasound irradiation--the use of experimental design as a tool for variables evaluation.

机构信息

Biocatalysis and Organic Synthesis Group, Centro de Tecnologia, Bloco A, Universidade Federal do Rio de Janeiro, CEP: 21941-909 Ilha do Fundão, Rio de Janeiro, Brazil.

出版信息

Ultrason Sonochem. 2012 Mar;19(2):232-6. doi: 10.1016/j.ultsonch.2011.06.017. Epub 2011 Jul 2.

Abstract

Diacylglycerol oil has been increasingly recognized by its good nutritional properties and therefore, different technologies have been developed for obtaining it. The present work focuses on the diacylglycerol production by hydrolysis reaction of the palm oil using the PS IM and TL IM commercial lipases as biocatalysts under ultrasound irradiation. An experimental design (central composite rotatable design--CCRD) adopting surface response was applied as a tool to evaluate the optimal reaction conditions beyond a restrict number of experiments. Reactions were performed in an ultrasound equipment and different variables were investigated, such as temperature (30-55 °C), enzyme content (1-2 wt.% of oil mass), mechanical stirring (300-700 rpm) and reaction time. Both, PS IM and TL IM enzymes showed the best results after 1h and 30 min of reaction under 30 °C and, applying 300 rpm as stirring. On these conditions, the diacylglycerol yield was around 34% and 39%, respectively; considering that 1% PS IM was applied for the first one and, 2% TL IM for the second one. Therefore, it was obtained good yield of a diacylglycerol-rich oil in shorter reaction times under sonication and soft conditions. The mathematic model proposed suggested a satisfactorily representation of the process and good correlation among the experimental results and the theoretical values predicted by the model equation were achieved.

摘要

甘油二酯油因其良好的营养特性而越来越受到人们的认可,因此开发了不同的技术来获得它。本工作重点研究了在超声辐射下,使用 PS IM 和 TL IM 商业脂肪酶作为生物催化剂,通过棕榈油的水解反应生产甘油二酯。采用表面响应的实验设计(中心复合旋转设计——CCRD)被用作一种工具,以在有限数量的实验之外评估最佳反应条件。反应在超声设备中进行,研究了不同的变量,如温度(30-55°C)、酶含量(油质量的 1-2wt.%)、机械搅拌(300-700rpm)和反应时间。PS IM 和 TL IM 酶在 30°C 和 300rpm 搅拌下反应 1 小时 30 分钟后,均表现出最佳效果。在这些条件下,甘油二酯的产率分别约为 34%和 39%;考虑到第一种酶使用了 1%的 PS IM,第二种酶使用了 2%的 TL IM。因此,在超声和温和条件下,较短的反应时间内获得了富含甘油二酯的油的良好产率。所提出的数学模型对该过程进行了令人满意的表示,并且实验结果与模型方程预测的理论值之间具有良好的相关性。

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