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纳米射流微量润滑磨削装备的研究进展与专利技术

Advances and patents about grinding equipments with nano-particle jet minimum quantity lubrication.

机构信息

School of Mechanical Engineering, Qingdao Technological University, 266033 Qingdao, China.

出版信息

Recent Pat Nanotechnol. 2014;8(3):215-29. doi: 10.2174/1872210508666141022113257.

Abstract

In recent years, a large number of patents have been devoted to developing minimum quantity lubrication (MQL) grinding techniques that can significantly improve both environmentally conscious and energy saving and costeffective sustainable grinding fluid alternatives. Among them, one patent is about a controllable nano-fluids jet MQL grinding system based on electrostatic atomization. Using the principle of electrostatics, it can achieve the control of droplet transfer by charging the sprayed droplets. This system can improve the uniformity of the droplet spectrum, liquid deposition efficiency and effective utilization of liquid. It can also effectively control the movement patterns of the droplets, thereby reducing the pollution of the environment and providing better health protection for workers. Although researchers accomplished profound and systematic studies on MQL, especially on nano-particles jet MQL. It can solve the shortage of MQL in cooling performance, greatly improve the working environment, save energy and reduce costs to achieve a low-carbon manufacturing. The unique lubricating performance and tribological property of solid nano-particles form nano-particle shearing films at the grinding wheel/workpiece interface, which can enhance the lubricating performance of MQL grinding. Existing studies on MQL grinding equipments, however, cannot meet the needs of the technological development. Therefore, our research provided a general introduction of the latest patients and research progress of nanoparticles jet MQL grinding equipments presented by the research team from Qingdao Technological University.

摘要

近年来,大量专利致力于开发微量润滑(MQL)磨削技术,这可以显著提高环保、节能和成本效益的可持续磨削液替代品。其中一项专利是关于基于静电雾化的可控纳米流体射流 MQL 磨削系统。它利用静电原理,通过对喷射液滴充电实现液滴传输的控制。该系统可以提高液滴谱的均匀性、液体沉积效率和液体的有效利用率,还可以有效控制液滴的运动模式,从而减少对环境的污染,为工人提供更好的健康保护。尽管研究人员对 MQL 进行了深入系统的研究,尤其是对纳米粒子射流 MQL 的研究。它可以解决 MQL 在冷却性能方面的不足,大大改善工作环境,节约能源,降低成本,实现低碳制造。固体纳米粒子的独特润滑性能和摩擦学特性在砂轮/工件界面形成纳米粒子剪切膜,从而增强 MQL 磨削的润滑性能。然而,现有的 MQL 磨削设备研究尚不能满足技术发展的需要。因此,我们的研究对青岛科技大学研究团队提出的纳米粒子射流 MQL 磨削设备的最新研究进展和研究现状进行了综述。

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