Charanyaa S, Belur Prasanna D, Regupathi I
Department of Chemical Engineering, National Institute of Technology Karnataka.
J Oleo Sci. 2017 May 1;66(5):425-434. doi: 10.5650/jos.ess16164. Epub 2017 Apr 4.
Current work aims to develop a refining process for removing phospholipids, free fatty acids (FFA), and metal ions without affecting n-3 polyunsaturated fatty acid (n-3 PUFA) esters present in the crude Indian sardine oil. Sardine oil was subjected to degumming with various acids (orthophosphoric acid, acetic acid, and lactic acid), conventional and membrane assisted deacidification using various solvents (methanol, ethanol, propanol and butanol) and bleaching with bleaching agents (GAC, activated earth and bentonite) and all the process parameters were further optimized. Degumming with 5%(w/w) ortho phosphoric acid, two stage solvent extraction with methanol at 1:1 (w/w) in each stage and bleaching with 3% (w/w) activated charcoal loading, at 80ºC for 10 minutes resulted in the reduction of phospholipid content to 5.66 ppm from 612.66 ppm, FFA to 0.56% from 5.64% with the complete removal of iron and mercury. Under these conditions, the obtained bleached oil showed an enhancement of n-3 PUFA from 16.39 % (11.19 Eicosapentaenoic acid (EPA) + 5.20 Docosahexaenoic acid (DHA)) to 17.91 % (11.81 EPA + 6.1 DHA). Replacing conventional solvent extraction with membrane deacidification using microporous, hydrophobic polytetrafluoroethylene membrane (PTFE), resulted in a lesser solvent residue (0.25% (w/w)) in the deacidified oil. In view of lack of reports on refining of n-3 PUFA rich marine oils without concomitant loss of n-3 PUFA, this report is significant.
当前的工作旨在开发一种精炼工艺,用于去除磷脂、游离脂肪酸(FFA)和金属离子,同时不影响印度沙丁鱼原油中存在的n-3多不饱和脂肪酸(n-3 PUFA)酯。对沙丁鱼油进行了多种酸(正磷酸、乙酸和乳酸)脱胶、使用多种溶剂(甲醇、乙醇、丙醇和丁醇)进行常规和膜辅助脱酸以及用漂白剂(颗粒活性炭、活性白土和膨润土)漂白,并进一步优化了所有工艺参数。用5%(w/w)正磷酸脱胶、在每个阶段以1:1(w/w)的比例用甲醇进行两阶段溶剂萃取以及用3%(w/w)的活性炭负载量在80℃下漂白10分钟,使得磷脂含量从612.66 ppm降至5.66 ppm,FFA从5.64%降至0.56%,同时铁和汞被完全去除。在这些条件下,所获得的漂白油中n-3 PUFA从16.39%(11. 19二十碳五烯酸(EPA)+5.20二十二碳六烯酸(DHA))提高到了17.91%(11.81 EPA+6.1 DHA)。用微孔疏水聚四氟乙烯膜(PTFE)进行膜脱酸取代传统溶剂萃取,使得脱酸油中的溶剂残留量更少(0.25%(w/w))。鉴于缺乏关于在不伴随n-3 PUFA损失的情况下精炼富含n-3 PUFA的海洋油的报道,本报告具有重要意义。