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光栅刻划机直线度误差补偿研究

Research on Straightness Error Compensation of Grating Ruling Machine.

作者信息

Huang Yuan-shen, Dong Cheng-cheng, Huang Yun-bai, Sheng Bin, Zhou Hong-yan, Sun Le, Yang Hai-ma, Zhang Da-wei

出版信息

Guang Pu Xue Yu Guang Pu Fen Xi. 2017 Mar;37(3):946-51.

Abstract

Echelle grating is a kind of special diffraction grating. Working with high diffraction orders and big diffraction angle, which has the advantages of high resolution and full wave shining. It has been widely used in high-end spectrum instrument, which greatly promoted the development of aerospace, astronomy, medical, military, environment and other cutting-edge technology. However, professional scoring system needs to be customized, and the price is very expensive. The use of sophisticated ultra precision machining equipment to process in the ladder grating can greatly reduce the preparation cost of the mother plate of the ladder grating. Due to the bad straightness and high accumulative error of ultra precision single point diamond lathe, it can’t satisfy the demand of preparation when preparing the echelle grating, casuing the bad diffraction wave front. In order to reduce the straightness error, this paper comes up with the error compensation for the single point diamond lathe. Firstly, we make the first compensation based on the accumulative error curve. When the compensation ratio is 0.75 to 0.85, the peak valley value (pv) of the diffraction wave front is about 400 nm, reaching its greatest effect of the first straightness compensation. Secondly, we make the straightness compensation according to the diffraction wave front curve of the blazed order. The pv of the diffraction wave front is about 83nm. The results show that the diffraction wave front is greatly improved which is beneficial to improve the quality of the grating, and has a guiding role in the actual grating characterization.

摘要

阶梯光栅是一种特殊的衍射光栅。它工作在高衍射级次和大衍射角下,具有高分辨率和全波段闪耀的优点。已广泛应用于高端光谱仪器中,极大地推动了航空航天、天文学、医学、军事、环境等前沿技术的发展。然而,专业刻划系统需要定制,且价格非常昂贵。采用精密超精密加工设备来加工阶梯光栅可大大降低阶梯光栅母版的制备成本。由于超精密单点金刚石车床的直线度较差且累积误差较大,在制备阶梯光栅时无法满足制备要求,导致衍射波前不佳。为了减小直线度误差,本文提出了对单点金刚石车床的误差补偿方法。首先,基于累积误差曲线进行第一次补偿。当补偿比为0.75至0.85时,衍射波前的峰谷值(pv)约为400nm,达到第一次直线度补偿的最佳效果。其次,根据闪耀级次的衍射波前曲线进行直线度补偿。衍射波前的pv约为83nm。结果表明,衍射波前得到了极大改善,有利于提高光栅质量,对实际光栅表征具有指导作用。

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