Economic leverage affords post-combustion capture of 43% of carbon emissions: Supersonic separators for methanol hydrate inhibitor recovery from raw natural gas and CO drying.

Offshore oil/gas productions are power intensive and CO emitters from gas-fired power generation. This work investigates supersonic separator as a strategy for affording post-combustion capture backed up by cost reductions. Conventional offshore gas processing usually loses thermodynamic hydrate inhibitor methanol in processing and exported gas. This work analyses a supersonic separator variant gas processing simultaneously reducing methanol losses. Such process dramatically improves gas-plant profitability via cost-reduction of methanol make-up and power-consumption, simultaneously increasing revenues from liquefied-petroleum-gas by-product. This economic leverage affords post-combustion carbon capture, including subsequent CO dehydration and compression for exportation of high-pressure liquid CO. This corresponds to abate 43% of CO emissions boosting revenues via enhanced oil recovery. Moreover, CO is dehydrated via another supersonic separator operating with minimum head-loss, minimizing compression costs. Despite its much higher investment, the new process with carbon capture presents higher net value (865.63 MMUSD) than the conventional processing without carbon capture (829.31 MMUSD), being economically feasible and more environmentally adequate with cleaner natural gas production and successful CO management. The new process is superior in several scenarios and particularly favored by oil prices above 55 USD/bbl. Rising oil price from 40 to 100 USD/bbl, the new process net value rises 29%, whereas the conventional counterpart rises only 7.5%. In addition, as a plausible future scenario, CO taxation favors the new process, which always has superior economic performance, even without CO taxation. In summary, implementing supersonic separators in offshore natural gas processing aiming at anti-hydrate recovery and CO dehydration for enhanced oil recovery creates economic leverage sustaining Carbon Capture & Storage without loss of competitiveness. This result, backed up by rigorous thermodynamic simulations and economic-environmental assessments, configure an original achievement to the literature.