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弗雷-法辛-陈剑桥工艺的发展:迈向钛及其合金的可持续生产

Development of the Fray-Farthing-Chen Cambridge Process: Towards the Sustainable Production of Titanium and Its Alloys.

作者信息

Hu Di, Dolganov Aleksei, Ma Mingchan, Bhattacharya Biyash, Bishop Matthew T, Chen George Z

机构信息

1Department of Chemical and Environmental Engineering, Energy Engineering Research Group, Faculty of Science and Engineering, University of Nottingham Ningbo China, Ningbo, 315100 China.

2International Doctoral Innovation Centre, University of Nottingham Ningbo China, Ningbo, 315100 China.

出版信息

JOM (1989). 2018;70(2):129-137. doi: 10.1007/s11837-017-2664-4. Epub 2017 Dec 1.

DOI:10.1007/s11837-017-2664-4
PMID:31997875
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC6956875/
Abstract

The Kroll process has been employed for titanium extraction since the 1950s. It is a labour and energy intensive multi-step semi-batch process. The post-extraction processes for making the raw titanium into alloys and products are also excessive, including multiple remelting steps. Invented in the late 1990s, the Fray-Farthing-Chen (FFC) Cambridge process extracts titanium from solid oxides at lower energy consumption via electrochemical reduction in molten salts. Its ability to produce alloys and powders, while retaining the cathode shape also promises energy and material efficient manufacturing. Focusing on titanium and its alloys, this article reviews the recent development of the FFC-Cambridge process in two aspects, (1) resource and process sustainability and (2) advanced post-extraction processing.

摘要

自20世纪50年代以来,克劳尔法一直用于钛的提取。它是一个劳动和能源密集型的多步骤半间歇过程。将粗钛制成合金和产品的后提取过程也很繁琐,包括多个重熔步骤。20世纪90年代末发明的弗雷-法辛-陈(FFC)剑桥法通过熔盐中的电化学还原,以较低的能耗从固体氧化物中提取钛。它生产合金和粉末的能力,同时保持阴极形状,也有望实现能源和材料高效制造。本文聚焦于钛及其合金,从两个方面综述了FFC剑桥法的最新进展:(1)资源和过程可持续性;(2)先进的后提取加工。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/081b/6956875/50614074a7c2/11837_2017_2664_Fig4_HTML.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/081b/6956875/ddf753a7190f/11837_2017_2664_Fig1_HTML.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/081b/6956875/53221d6d5a3e/11837_2017_2664_Fig2_HTML.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/081b/6956875/6327637d4c3f/11837_2017_2664_Fig3_HTML.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/081b/6956875/50614074a7c2/11837_2017_2664_Fig4_HTML.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/081b/6956875/ddf753a7190f/11837_2017_2664_Fig1_HTML.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/081b/6956875/53221d6d5a3e/11837_2017_2664_Fig2_HTML.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/081b/6956875/6327637d4c3f/11837_2017_2664_Fig3_HTML.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/081b/6956875/50614074a7c2/11837_2017_2664_Fig4_HTML.jpg

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本文引用的文献

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Nature. 2013 May 16;497(7449):353-6. doi: 10.1038/nature12134. Epub 2013 May 8.
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Hierarchically structured titanium foams for tissue scaffold applications.用于组织支架应用的分级结构钛泡沫。
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Metal-to-oxide molar volume ratio: the overlooked barrier to solid-state electroreduction and a "green" bypass through recyclable NH4HCO3.
Angew Chem Int Ed Engl. 2010 Apr 19;49(18):3203-6. doi: 10.1002/anie.200906833.
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A direct electrochemical route from ilmenite to hydrogen-storage ferrotitanium alloys.一种从钛铁矿到储氢铁钛合金的直接电化学途径。
Chemistry. 2006 Jun 23;12(19):5075-81. doi: 10.1002/chem.200500697.
5
"Perovskitization"-assisted electrochemical reduction of solid TiO2 in molten CaCl2.“钙钛矿化”辅助的熔融氯化钙中固体二氧化钛的电化学还原
Angew Chem Int Ed Engl. 2006 Jan 9;45(3):428-32. doi: 10.1002/anie.200502318.
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Direct electrochemical reduction of titanium dioxide to titanium in molten calcium chloride.在熔融氯化钙中二氧化钛直接电化学还原为钛
Nature. 2000 Sep 21;407(6802):361-4. doi: 10.1038/35030069.