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短碳纤维增强聚酰胺的研究以及两种制造工艺的比较:熔融沉积成型(FDM)和聚合物注塑成型(PIM)。

Investigation of a Short Carbon Fibre-Reinforced Polyamide and Comparison of Two Manufacturing Processes: Fused Deposition Modelling (FDM) and Polymer Injection Moulding (PIM).

作者信息

Verdejo de Toro Elena, Coello Sobrino Juana, Martínez Martínez Alberto, Miguel Eguía Valentín, Ayllón Pérez Jorge

机构信息

Faculty of Industrial Engineering, 02071 Albacete, Spain.

Materials Science and Engineering, Instituto de Desarrollo Regional, 02071 Albacete, Spain.

出版信息

Materials (Basel). 2020 Feb 3;13(3):672. doi: 10.3390/ma13030672.

Abstract

New technologies are offering progressively more effective alternatives to traditional ones. Additive Manufacturing (AM) is gaining importance in fields related to design, manufacturing, engineering and medicine, especially in applications which require complex geometries. Fused Deposition Modelling (FDM) is framed within AM as a technology in which, due to their layer-by-layer deposition, thermoplastic polymers are used for manufacturing parts with a high degree of accuracy and minimum material waste during the process. The traditional technology corresponding to FDM is Polymer Injection Moulding, in which polymeric pellets are injected by pressure into a mould using the required geometry. The increasing use of PA6 in Additive Manufacturing makes it necessary to study the possibility of replacing certain parts manufactured by injection moulding with those created using FDM. In this work, PA6 was selected due to its higher mechanical properties in comparison with PA12. Moreover, its higher melting point has been a limitation for 3D printing technology, and a further study of composites made of PA6 using 3D printing processes is needed. Nevertheless, analysis of the mechanical response of standardised samples and the influence of the manufacturing process on the polyamide's mechanical properties needs to be carried out. In this work, a comparative study between the two processes was conducted, and conclusions were drawn from an engineering perspective.

摘要

新技术正在为传统技术提供越来越有效的替代方案。增材制造(AM)在与设计、制造、工程和医学相关的领域中变得越来越重要,特别是在需要复杂几何形状的应用中。熔融沉积建模(FDM)作为一种增材制造技术,由于其逐层沉积的特点,热塑性聚合物被用于制造精度高且过程中材料浪费最小的零件。与FDM对应的传统技术是聚合物注塑成型,其中聚合物颗粒通过压力被注入到具有所需几何形状的模具中。增材制造中PA6的使用越来越多,因此有必要研究用FDM制造的零件替代某些注塑成型制造的零件的可能性。在这项工作中,选择PA6是因为与PA12相比它具有更高的机械性能。此外,其较高的熔点一直是3D打印技术的一个限制因素,因此需要进一步研究使用3D打印工艺制造的PA6复合材料。然而,需要对标准化样品的力学响应以及制造工艺对聚酰胺力学性能的影响进行分析。在这项工作中,对这两种工艺进行了比较研究,并从工程角度得出了结论。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/9ef2/7041383/c4e74838e09d/materials-13-00672-g001.jpg

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