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超滤生物制浆策略在甘蔗渣生产优质纸浆和纸张中的应用。

Ultrafiltered biopulping strategy for the production of good quality pulp and paper from sugarcane bagasse.

机构信息

Department of Biotechnology, Kurukshetra University, Kurukshetra, India.

Avantha Center for Industrial Research and Development, Paper Mill Campus, Yamuna Nagar, India.

出版信息

Environ Sci Pollut Res Int. 2020 Dec;27(35):44614-44622. doi: 10.1007/s11356-020-11102-6. Epub 2020 Oct 9.

Abstract

This research was carried out with an objective to examine the efficacy of ultrafiltered xylano-pectinolytic enzymes in pulping of sugarcane bagasse. Maximum biopulping was achieved with enzyme dose of xylanase (175 IU / g bagasse) and pectinase (75 IU / g bagasse) at treatment period of 180 min. The temperature, pH, and bagasse to liquid ratio for biopulping experiments were kept constant at 55 C, 8.5, and 1:10 (g/ml), respectively. The ultrafiltered biopulping improved chemical pulping, resulted in 25.11%, 9.17% increase in brightness, unscreened pulp production and 11.81, 59.50, and 49.14% decrease in total solids, rejections. and kappa number, respectively. The bagasse biopulping also resulted in 15% decrease of alkali load to attain similar kappa number and optical properties as obtained under 100% alkali dosage. Ultrafiltered biopulped-unbleached samples showed significant increase in breaking length (13.55%), burst index (40.21%), tear index (19.04%), double fold (42.5%), Gurley porosity (28.21%) and viscosity (13.37%) in comparison with non-enzymatically treated control pulp samples. In comparison with non biotreated-bleached pulp samples, ultrafiltered biopulped-bleached samples also resulted in higher burst index (56.80%), breaking length (17.38%), double fold (39.58%), tear index (3.38%), viscosity (30.68%), and Gurley porosity (52.50%). This environmentally sustainable ultrafiltered biopulping approach for sugarcane bagasse has the potential to decrease the demand of chemicals, ultimately pollution along with enhance the quality of paper.

摘要

本研究旨在考察超滤清木聚糖-果胶酶在甘蔗渣制浆中的功效。在酶用量为木聚糖酶(175 IU/g 蔗渣)和果胶酶(75 IU/g 蔗渣)、处理时间为 180 min 的条件下,可实现最大生物浆化。生物浆化实验的温度、pH 值和蔗渣与液体的比例分别保持在 55°C、8.5 和 1:10(g/ml)。超滤清生物浆化提高了化学浆化效果,使亮度、未筛选浆产量分别提高了 25.11%、9.17%,总固形物、 rejects 和卡伯值分别降低了 11.81%、59.50%和 49.14%。蔗渣生物浆化也使达到相同卡伯值和光学性能所需的碱用量减少了 15%,碱用量为 100%。与未经酶处理的对照浆样相比,超滤清生物浆化-未漂浆样的抗张强度(13.55%)、耐破指数(40.21%)、撕裂指数(19.04%)、耐折度(42.5%)、葛尔莱透气度(28.21%)和黏度(13.37%)均有显著提高。与未经生物处理的漂浆样相比,超滤清生物浆化-漂浆样的耐破指数(56.80%)、抗张强度(17.38%)、耐折度(39.58%)、撕裂指数(3.38%)、黏度(30.68%)和葛尔莱透气度(52.50%)也更高。这种环境可持续的超滤清生物浆化方法有望减少对化学品的需求,最终减少污染,同时提高纸张质量。

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