Lisowski Aleksander, Matkowski Patryk, Mieszkalski Leszek, Mruk Remigiusz, Stasiak Mateusz, Piątek Michał, Świętochowski Adam, Dąbrowska Magdalena, Obstawski Paweł, Bakoń Tomasz, Karpio Krzysztof
Department of Biosystems Engineering, Institute of Mechanical Engineering, Warsaw University of Life Sciences, Nowoursynowska 166, 02-787 Warsaw, Poland.
Department of Production Engineering, Institute of Mechanical Engineering, Warsaw University of Life Sciences, Nowoursynowska 166, 02-787 Warsaw, Poland.
Materials (Basel). 2020 Oct 16;13(20):4623. doi: 10.3390/ma13204623.
The aim of this study was to investigate the pressure agglomeration process of wheat straw (WS) and the blends of WS with calcium carbonate (CC) or cassava straw (CS) with a ratio of 6% wt./wt. from seven separate fractions with sizes in the range of 0.21-2.81 mm. The agglomeration was performed at a moisture of 30% wb and a material temperature of 78 °C, with a dose of 0.1 g, in a die of diameter 8 mm and height 80 mm. The effects of the process were evaluated based on the compaction parameters and the pellets' density, tensile strength, and water absorption. The incorporation of additives into the WS improved the pellet process and quality. Refined results were achieved after adding CC, as compared to those achieved after adding CS, and the preferred particle size was in the range of 1.00-1.94 mm. This was because, under the given conditions, the back pressure in the die chamber significantly increased, allowing the achievement of a single pellet density of 800 kg·m. The pellets were resistant to compressive loads and cracked only at tensile strength of 6 MPa and a specific compression work of 6.5 mJ·mm. The addition of CC to the WS improved the strength of the adhesive and the cohesive bonds between the particles. The water absorption for the uncrushed pellets was considerably less than that for crushed pellets, which results in the safer storage of uncrushed pellets and excellent moisture absorption of crushed pellets. The addition of CC to the WS offers benefits in the form of pellet strength with a high water absorption capability. Notably, a study of crushed pellet litter under broiler rearing conditions and an analysis of the operational costs of using WS additives are required for implementing this study.
本研究的目的是研究小麦秸秆(WS)以及WS与碳酸钙(CC)或木薯秸秆(CS)按6%重量/重量比例混合的七种不同粒径范围在0.21 - 2.81毫米的组分的压力团聚过程。团聚过程在30%湿基水分、78°C物料温度、0.1克剂量下,于直径8毫米、高80毫米的模具中进行。基于压实参数以及颗粒的密度、拉伸强度和吸水性对该过程的效果进行评估。向WS中添加添加剂改善了制粒过程和质量。与添加CS相比,添加CC后取得了更精细的结果,且优选的粒径范围为1.00 - 1.94毫米。这是因为在给定条件下,模腔内的背压显著增加,使得单个颗粒密度达到800千克·立方米。颗粒能承受压缩载荷,仅在拉伸强度为6兆帕且比压缩功为6.5毫焦·毫米时才会破裂。向WS中添加CC提高了颗粒间粘合剂和内聚键的强度。未粉碎颗粒的吸水性远低于粉碎颗粒,这使得未粉碎颗粒储存更安全,而粉碎颗粒具有优异的吸湿性能。向WS中添加CC带来了具有高吸水能力的颗粒强度优势。值得注意的是,要实施本研究,需要对肉鸡饲养条件下的粉碎颗粒垫料进行研究,并分析使用WS添加剂的运营成本。