Droplet Formation and Growth Mechanisms in Reaction-Induced Spontaneous Emulsification of 3-(Trimethoxysilyl) Propyl Methacrylate.

Spontaneous emulsification of 3-(trimethoxysilyl) propyl methacrylate (TPM) can produce complex and active colloids, nanoparticles, or monodisperse Pickering emulsions. Despite the applicability of TPM in particle synthesis, the nucleation and growth mechanisms of TPM emulsions are still poorly understood. We investigate droplet formation and growth of TPM in aqueous solutions under quiescent conditions. Our results show that in the absence of stirring the mechanisms of diffusion and stranding likely drive the spontaneous emulsification of TPM through the formation of co-soluble species during hydrolysis. In addition, turbidity and dynamic light scattering experiments show that the pH modulates the growth mechanism. At pH 10.1, the droplets grow via Ostwald ripening, while at pH 11.5, the droplets grow via monomer addition. Adding surfactants [Tween, sodium dodecyl sulfate (SDS), or cetyltrimethylammonium bromide] leads to <100 nm droplets that are kinetically stable. The growth of Tween droplets occurs through addition of TPM species while the number density of droplets is kept constant. In addition, in the presence of the ionic surfactant SDS, electrostatic repulsion between the solubilized TPM species and SDS leads to a significant increase in the number density of droplets as well as additional nucleation events. Finally, imaging of the solubilization of TPM in capillaries shows that in the absence of a surfactant, TPM hydrolysis is likely the rate-limiting step for emulsification, whereas the presence of silica particles in the aqueous phase likely acts as a catalyst of TPM hydrolysis. Our experiments highlight the importance of diffusion and solubilization of TPM species in the aqueous phase in the nucleation and growth of droplets.