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一种新型低压研磨技术表面生成机理的建模与仿真

Modeling and Simulation of the Surface Generation Mechanism of a Novel Low-Pressure Lapping Technology.

作者信息

Yu Ninghui, Li Lihua, Kee Chea-Su

机构信息

Shenzhen Research Institute, The Hong Kong Polytechnic University, Shenzhen 518057, China.

Sino-German College of Intelligent Manufacturing, Shenzhen Technology University, Shenzhen 518118, China.

出版信息

Micromachines (Basel). 2021 Dec 4;12(12):1510. doi: 10.3390/mi12121510.

DOI:10.3390/mi12121510
PMID:34945360
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC8703970/
Abstract

Aluminum alloy (Al6061) is a common material used in the ultraprecision area. It can be machined with a good surface finish by single-point diamond turning (SPDT). Due to the material being relatively soft, it is difficult to apply post-processing techniques such as ultraprecision lapping and ultraprecision polishing, as they may scratch the diamond-turned surface. As a result, a novel low-pressure lapping method was developed by our team to reduce the surface roughness. In this study, a finite element model was developed to simulate the mechanism of this novel lapping technology. The simulation results were compared with the experimental results so as to gain a better understanding of the lapping mechanism.

摘要

铝合金(Al6061)是超精密领域常用的材料。通过单点金刚石车削(SPDT)可以加工出具有良好表面光洁度的铝合金。由于该材料相对较软,难以应用超精密研磨和超精密抛光等后处理技术,因为这些技术可能会划伤金刚石车削表面。因此,我们团队开发了一种新型低压研磨方法来降低表面粗糙度。在本研究中,建立了有限元模型来模拟这种新型研磨技术的机理。将模拟结果与实验结果进行比较,以便更好地理解研磨机理。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/a1f3db6b4876/micromachines-12-01510-g014.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/ed6de5d0e665/micromachines-12-01510-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/be1dfac6cdca/micromachines-12-01510-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/9d07d73caf3a/micromachines-12-01510-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/962b50a21891/micromachines-12-01510-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/08e4dd408fc4/micromachines-12-01510-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/8d84c0631771/micromachines-12-01510-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/9bf9d72c849e/micromachines-12-01510-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/2f51ee00c349/micromachines-12-01510-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/1acb720ee26a/micromachines-12-01510-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/a344a0e4149c/micromachines-12-01510-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/9ecb7bf92502/micromachines-12-01510-g011.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/b0081918b61e/micromachines-12-01510-g012.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/b66281596a35/micromachines-12-01510-g013.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/a1f3db6b4876/micromachines-12-01510-g014.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/ed6de5d0e665/micromachines-12-01510-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/be1dfac6cdca/micromachines-12-01510-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/9d07d73caf3a/micromachines-12-01510-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/962b50a21891/micromachines-12-01510-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/08e4dd408fc4/micromachines-12-01510-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/8d84c0631771/micromachines-12-01510-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/9bf9d72c849e/micromachines-12-01510-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/2f51ee00c349/micromachines-12-01510-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/1acb720ee26a/micromachines-12-01510-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/a344a0e4149c/micromachines-12-01510-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/9ecb7bf92502/micromachines-12-01510-g011.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/b0081918b61e/micromachines-12-01510-g012.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/b66281596a35/micromachines-12-01510-g013.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/89e0/8703970/a1f3db6b4876/micromachines-12-01510-g014.jpg

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