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采用选择性感应加热改进塑料部件强度的研究

Investigation of the Strength of Plastic Parts Improved with Selective Induction Heating.

作者信息

Poszwa Przemysław, Muszyński Paweł, Mrozek Krzysztof, Zielinski Michał, Gessner Andrzej, Kowal Michał

机构信息

Institute of Materials Technology, Poznan University of Technology, Piotrowo 3, 61-138 Poznan, Poland.

Institute of Mechanical Technology, Poznan University of Technology, Piotrowo 3, 61-138 Poznan, Poland.

出版信息

Polymers (Basel). 2021 Dec 8;13(24):4293. doi: 10.3390/polym13244293.

Abstract

The use of selective induction heating of molding surfaces allows for better filling of molding cavities and has a positive effect on the properties of molded products. This is particularly important in the production of parts that include flexible hinges, which are thin plastic layers connecting two or more parts of the product. By using hinges, it is possible to expand the use of injection molding products and their capabilities. They are widely used in the production of parts for the electrical engineering industry and for packaging Fast Moving Consumer Goods (FMCG). The use of hinges also entails specific reductions in wall thickness. Increases in the shear rate can be expected, which can lead to the degradation of polymers and deterioration of mechanical properties of materials. This paper investigates injection molded flexible hinge parts manufactured with selective induction heating to improve their properties. To verify the efficiency of reduction of material degradation due to high shear rates, open/close tests of elastic hinges were performed. The linear relation between the number of cycles the hinges can withstand, mold temperature and injection time was identified, where mold temperature was the more significant factor.

摘要

对成型表面进行选择性感应加热,能够使成型型腔更好地填充,并对成型产品的性能产生积极影响。这在生产包含柔性铰链的部件时尤为重要,柔性铰链是连接产品两个或多个部件的薄塑料层。通过使用铰链,可以扩大注塑产品的应用范围及其功能。它们广泛应用于电气工程行业的零件生产以及快速消费品(FMCG)包装。使用铰链还会导致壁厚的特定减小。可以预期剪切速率会增加,这可能导致聚合物降解和材料机械性能下降。本文研究了采用选择性感应加热制造的注塑柔性铰链部件,以改善其性能。为了验证由于高剪切速率而导致的材料降解减少的效率,对弹性铰链进行了开合测试。确定了铰链能够承受的循环次数、模具温度和注射时间之间的线性关系,其中模具温度是更重要的因素。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/7eae/8705905/430c462c08c1/polymers-13-04293-g001.jpg

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