Monga Deepak, Guo Zongqi, Shan Li, Taba Seyed Adib, Sarma Jyotirmoy, Dai Xianming
Department of Mechanical Engineering, The University of Texas at Dallas, Richardson, Texas 75080, United States.
ACS Appl Mater Interfaces. 2022 Mar 23;14(11):13932-13941. doi: 10.1021/acsami.2c00401. Epub 2022 Mar 14.
Sustainable high-performance steam condensation is critical to reducing the size, weight, and cost of water and energy systems. It is well-known that dropwise condensation can provide a significantly higher heat-transfer coefficient than filmwise condensation. Tremendous efforts have been spent to promote dropwise condensation by achieving a nonwetting state on superhydrophobic surfaces and a slippery state on liquid-infused surfaces, but these surfaces suffer from severe durability challenges. Here, we report sustainable high-performance dropwise condensation of steam on newly developed durable quasi-liquid surfaces, which are easily made by chemically bonding quasi-liquid polymer molecules on solid substrates. As a result, the solid/water interface is changed to a quasi-liquid/water interface with minimal adhesion and extraordinary durability. The quasi-liquid surface with ultralow contact angle hysteresis down to 1° showed a heat-transfer coefficient up to 70 and 380% higher than those on conventional hydrophobic and hydrophilic surfaces, respectively. Furthermore, we demonstrated that the quasi-liquid coating exhibited a sustainable heat-transfer coefficient of 71 kW/(m K) at a heat flux of 420 kW/m under a prolonged period of 39 h in continuous steam condensation. Such a quasi-liquid surface has the potential to sustain high-performance dropwise condensation of steam and address the long-standing durability challenge in the field.
可持续的高性能蒸汽冷凝对于减小水和能源系统的尺寸、重量及成本至关重要。众所周知,滴状冷凝能提供比膜状冷凝显著更高的传热系数。人们已付出巨大努力,通过在超疏水表面实现非润湿状态以及在液体注入表面实现滑润状态来促进滴状冷凝,但这些表面面临严峻的耐久性挑战。在此,我们报道了蒸汽在新开发的耐用准液体表面上可持续的高性能滴状冷凝,这些表面通过在固体基板上化学键合准液体聚合物分子很容易制备。结果,固/水界面转变为准液体/水界面,具有最小的附着力和非凡的耐久性。具有低至1°的超低接触角滞后的准液体表面,其传热系数分别比传统疏水和亲水表面高出70%和380%。此外,我们证明在连续蒸汽冷凝39小时的长时间内,准液体涂层在420 kW/m²的热通量下展现出71 kW/(m·K)的可持续传热系数。这样的准液体表面有潜力维持蒸汽的高性能滴状冷凝,并解决该领域长期存在的耐久性挑战。