Zhou Jingwei, Kuang Han, Zhuang Wei, Chen Yong, Liu Dong, Ying Hanjie, Wu Jinglan
College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University Nanjing China
Jiangsu Industrial Technology Research Institute Nanjing China.
RSC Adv. 2018 Aug 15;8(51):29115-29128. doi: 10.1039/c8ra02550a. eCollection 2018 Aug 14.
In order to simplify the process of extracting 5'-ribonucleotides from hydrolysate in industry in an environmentally friendly manner, electrodialysis was introduced as an alternative route. The feasibility of electrodialysis for the separation of 5'-ribonucleotides from hydrolysate was investigated using a series of membranes under different conditions. The results of the lab-scale experiments indicate that ChemJoy membranes are most suitable for the separation of 5'-ribonucleotides. At a current density of 13.2 A m or constant voltage of 30 V in batch operation, the yield of 5'-ribonucleotides reaches 97.2% and 95.4%, respectively. Furthermore, the decolorization ratio of 91.6% indicates that most pigments are blocked by the membranes and the current efficiency reaches 70% for guanosine 5'-monophosphate (GMP) production. Remarkably, the 5'-ribonucleotides are 1.3-times more concentrated. Finally, membrane fouling was investigated SEM and ATR-FTIR, and the TingRun, ChemJoy and Astom cationic membranes showed the same membrane fouling resistance. However, among the anionic membranes, ChemJoy showed the best fouling resistance. The total energy cost of the pilot-scale operation was estimated to be 155.44 $ per t 5'-ribonucleotides. This process integrates preliminary purification, decolorization and concentration, providing a simple, cost-effective and green way to produce 5'-ribonucleotides.
为了以环境友好的方式简化工业上从水解产物中提取5'-核糖核苷酸的过程,引入了电渗析作为替代途径。使用一系列膜在不同条件下研究了电渗析从水解产物中分离5'-核糖核苷酸的可行性。实验室规模实验的结果表明,ChemJoy膜最适合分离5'-核糖核苷酸。在间歇操作中,电流密度为13.2 A/m或恒定电压为30 V时,5'-核糖核苷酸的产率分别达到97.2%和95.4%。此外,91.6%的脱色率表明大多数色素被膜阻挡,鸟苷5'-单磷酸(GMP)生产的电流效率达到70%。值得注意的是,5'-核糖核苷酸的浓度提高了1.3倍。最后,通过扫描电子显微镜(SEM)和衰减全反射傅里叶变换红外光谱(ATR-FTIR)研究了膜污染情况,发现天润、ChemJoy和旭化成阳离子膜表现出相同的抗膜污染性能。然而,在阴离子膜中,ChemJoy表现出最佳的抗污染性能。中试规模操作的总能源成本估计为每吨5'-核糖核苷酸155.44美元。该工艺集成了初步纯化、脱色和浓缩,为生产5'-核糖核苷酸提供了一种简单、经济高效且绿色的方法。