School of Mechanical and Electrical Engineering, Jiangxi University of Science and Technology, Ganzhou, 341000, China.
Sci Rep. 2022 May 17;12(1):7135. doi: 10.1038/s41598-022-11259-9.
This work studies the mechanism and optimization methods of the filter press dehydration process to better improve the efficiency of the concentrate filter press dehydration operation. Machine learning (ML) models of radial basis function (RBF)-OLS, RBF-generalized regression neural network, and support vector regression (SVR) are constructed, and laboratory and industrial simulations are performed separately, finally, optimization methods for the filtration dewatering process are designed and applied. In laboratory, all the machine learning models have obvious mistakes, but it can be seen that SVR has the best simulation effect. In order to achieve the optimization of the entire filtration and dewatering process, we obtained enough data from the industrial filtration and dewatering system, and in the industrial simulation results all the machine learning models performed considerably, SVR achieves the best accuracy in industrial simulation, and the simulated mean relative error of moisture and processing capacity are 1.57% and 3.81%, the model was tested with newly collected industrial data to verify the credibility. The optimal simulation results are obtained by optimization method based on control variables. Results show that the ML method of SVR and optimization methods of control variables applied to the industry not only can save energy consumption and cost but also can improves the efficiency of filter press operation fundamentally, which will provide some options for intelligent dewatering process and other industrial production optimization.
本工作研究了压滤机脱水过程的机理和优化方法,以更好地提高浓缩压滤机脱水作业的效率。构建了径向基函数(RBF)-OLS、RBF-广义回归神经网络和支持向量回归(SVR)的机器学习(ML)模型,并分别进行了实验室和工业模拟,最终设计并应用了过滤脱水过程的优化方法。在实验室中,所有的机器学习模型都有明显的错误,但可以看出 SVR 具有最好的模拟效果。为了实现整个过滤和脱水过程的优化,我们从工业过滤和脱水系统中获得了足够的数据,在工业模拟结果中,所有的机器学习模型都表现得相当出色,SVR 在工业模拟中达到了最佳的准确性,水分和处理能力的模拟平均相对误差分别为 1.57%和 3.81%,模型用新收集的工业数据进行了测试,以验证其可信度。基于控制变量的优化方法得到了最优的模拟结果。结果表明,将 SVR 的 ML 方法和控制变量的优化方法应用于工业中,不仅可以节省能源消耗和成本,而且可以从根本上提高压滤机的运行效率,这将为智能脱水过程和其他工业生产优化提供一些选择。