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增材制造AlSi10Mg铝合金铣削后的表面形貌特征

Surface Topographic Features after Milling of Additively Manufactured AlSi10Mg Aluminum Alloy.

作者信息

Struzikiewicz Grzegorz, Sioma Andrzej

机构信息

Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, 30-059 Kraków, Poland.

出版信息

Materials (Basel). 2022 May 18;15(10):3604. doi: 10.3390/ma15103604.

DOI:10.3390/ma15103604
PMID:35629633
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC9146304/
Abstract

The article presents selected issues related to material quality manufactured by selective laser sintering of AlSi10Mg alloy powder after milling. The workpiece was prepared and machined by down-milling and up-milling with tools made of high-speed steel. Breaches, pores and failure-like cracks on the machined surface were found, which negatively influenced the values of 3D surface roughness parameters. The occurring phenomena were analyzed and proposals for their explanation were made. The results of this research describe the effect of cutting parameters (the feed rate of = 0.013-0.05 mm/tooth) on the values of parameters describing the surface quality and benchmarks. Topography measurements and 3D surface roughness parameters are presented, as well as the results of microscopic surface analysis. It was found that for aluminum alloy produced by the direct metal laser sintering (DMLS) method, the recommended machining method is down-milling.

摘要

本文介绍了与铣削后AlSi10Mg合金粉末选择性激光烧结制造的材料质量相关的选定问题。工件采用高速钢刀具通过顺铣和逆铣进行制备和加工。在加工表面发现了缺口、孔隙和类似失效的裂纹，这对3D表面粗糙度参数值产生了负面影响。对出现的现象进行了分析并提出了解释建议。本研究结果描述了切削参数（每齿进给量fz = 0.013 - 0.05 mm/齿）对描述表面质量和基准的参数值的影响。给出了形貌测量和3D表面粗糙度参数，以及微观表面分析结果。研究发现，对于通过直接金属激光烧结（DMLS）方法生产的铝合金，推荐的加工方法是顺铣。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/250a/9146304/848c754c36eb/materials-15-03604-g010a.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/250a/9146304/118b20c78f37/materials-15-03604-g001.jpg
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https://cdn.ncbi.nlm.nih.gov/pmc/blobs/250a/9146304/1bfeeb8c8b71/materials-15-03604-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/250a/9146304/848c754c36eb/materials-15-03604-g010a.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/250a/9146304/118b20c78f37/materials-15-03604-g001.jpg
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https://cdn.ncbi.nlm.nih.gov/pmc/blobs/250a/9146304/1bfeeb8c8b71/materials-15-03604-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/250a/9146304/848c754c36eb/materials-15-03604-g010a.jpg

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