Zhang Zhiming, Liu Kang, Li Wenhui, Ji Qiaoling, Xu Qiao, Lai Zilong, Ke Changjin
Hubei Digital Textile Equipment Key Laboratory, Wuhan Textile University, Wuhan, China.
School of Mechanical Engineering and Automation, Wuhan Textile University, Wuhan, China.
Front Bioeng Biotechnol. 2022 May 17;10:884316. doi: 10.3389/fbioe.2022.884316. eCollection 2022.
High-speed centrifugal spinning is a burgeoning method of fabricating nanofibers by use of the centrifugal force field. This article studied four different spinning nozzles, which were called stepped nozzle, conical-straight nozzle, conical nozzle, and curved-tube nozzle, to explore the optimal nozzle structures for fabricating nanofibers. According to the principle of centrifugal spinning, the spinning solution flow states within the four nozzles were analyzed, and the solution outlet velocity model was established. Then, the structural parameters of the four kinds of nozzles were optimized with the spinning solution outlet velocity as the test index by combining the orthogonal test and numerical simulation. Based on the orthogonal test results, the influence of nozzle structure parameters on the solution outlet velocity was analyzed, and the best combination of parameters of the centrifugal spinning nozzle structure was obtained. Subsequently, the four kinds of nozzles were used to fabricate nanofibers in the laboratory, under different solution concentration, motor rotation speed, and outlet diameters. Finally, the scanning electron microscope (SEM) was applied to observe the morphology and surface quality of nanofibers. It was found that the surface of nanofibers manufactured by the conical-straight nozzle and curved-tube nozzle was smoother than that by stepped and conical nozzles, and the fiber diameter by the conical-straight nozzle was minimal, followed by curved-tube nozzles, stepped nozzles, and conical nozzles in the diameter distribution of nanofibers.
高速离心纺丝是一种利用离心力场制造纳米纤维的新兴方法。本文研究了四种不同的纺丝喷嘴,即阶梯形喷嘴、锥直形喷嘴、锥形喷嘴和弯管形喷嘴,以探索制造纳米纤维的最佳喷嘴结构。根据离心纺丝原理,分析了四种喷嘴内纺丝溶液的流动状态,建立了溶液出口速度模型。然后,以纺丝溶液出口速度为试验指标,结合正交试验和数值模拟对四种喷嘴的结构参数进行了优化。根据正交试验结果,分析了喷嘴结构参数对溶液出口速度的影响,得到了离心纺丝喷嘴结构的最佳参数组合。随后,在不同的溶液浓度、电机转速和出口直径条件下,使用这四种喷嘴在实验室中制造纳米纤维。最后,应用扫描电子显微镜(SEM)观察纳米纤维的形态和表面质量。结果发现,锥直形喷嘴和弯管形喷嘴制造的纳米纤维表面比阶梯形喷嘴和锥形喷嘴制造的更光滑,在纳米纤维的直径分布中,锥直形喷嘴的纤维直径最小,其次是弯管形喷嘴、阶梯形喷嘴和锥形喷嘴。