Enterprise Data Analytics, MOL Group Plc., Október huszonharmadika Street 18, H-1117 Budapest, Hungary.
Faculty of Engineering, University of Pannonia, Egyetem Street 10, H-8200 Veszprém, Hungary.
Sensors (Basel). 2022 Jun 3;22(11):4268. doi: 10.3390/s22114268.
The present research presents a framework that supports the development and operation of machine-learning (ML) algorithms to develop, maintain and manage the whole lifecycle of modeling software sensors related to complex chemical processes. Our motivation is to take advantage of ML and edge computing and offer innovative solutions to the chemical industry for difficult-to-measure laboratory variables. The purpose of software sensor models is to continuously forecast the quality of products to achieve effective quality control, maintain the stable production condition of plants, and support efficient, environmentally friendly, and harmless laboratory work. As a result of the literature review, quite a few ML models have been developed in recent years that support the quality assurance of different types of materials. However, the problems of continuous operation, maintenance and version control of these models have not yet been solved. The method uses ML algorithms and takes advantage of cloud services in an enterprise environment. Industrial 4.0 devices such as the Internet of Things (IoT), edge computing, cloud computing, ML, and artificial intelligence (AI) are core techniques. The article outlines an information system structure and the related methodology based on data from a quality-assurance laboratory. During the development, we encountered several challenges resulting from the continuous development of ML models and the tuning of their parameters. The article discusses the development, version control, validation, lifecycle, and maintenance of ML models and a case study. The developed framework can continuously monitor the performance of the models and increase the amount of data that make up the models. As a result, the most accurate, data-driven and up-to-date models are always available to quality-assurance engineers with this solution.
本研究提出了一个框架,支持开发和操作机器学习 (ML) 算法,以开发、维护和管理与复杂化学过程相关的建模软件传感器的整个生命周期。我们的动机是利用机器学习和边缘计算,为化学工业提供创新的解决方案,以解决难以测量的实验室变量问题。软件传感器模型的目的是持续预测产品的质量,以实现有效的质量控制,保持工厂生产条件的稳定,并支持高效、环保和无害的实验室工作。通过文献回顾,近年来已经开发了相当多的支持不同类型材料质量保证的 ML 模型。然而,这些模型的连续运行、维护和版本控制问题尚未得到解决。该方法使用 ML 算法,并利用企业环境中的云服务。工业 4.0 设备,如物联网 (IoT)、边缘计算、云计算、机器学习和人工智能 (AI),是核心技术。本文概述了一个基于质量保证实验室数据的信息系统结构和相关方法。在开发过程中,我们遇到了一些挑战,这些挑战源于 ML 模型的持续开发和参数调整。本文讨论了 ML 模型的开发、版本控制、验证、生命周期和维护以及案例研究。开发的框架可以持续监控模型的性能,并增加构成模型的数据量。因此,通过这种解决方案,质量保证工程师始终可以使用最准确、数据驱动和最新的模型。