Zhong Wen, Chen Siqiang, Tong Zhe
The Key Laboratory of Fluid and Power Machinery, Ministry of Education, Xihua University, Chengdu 610039, China.
Luzhou Laojiao Group Co., Ltd., Luzhou 646000, China.
Materials (Basel). 2022 Jun 27;15(13):4508. doi: 10.3390/ma15134508.
The polymer water-lubricated bearing is widely used in marine transmission systems, and the tribological properties can be improved by addition of inorganic nano-fillers. The aim of this study is to investigate the effect of SCFs and temperature on the water-lubricating properties of high-density polyethylene (HDPE) composites. HDPE composites reinforced by varying content of short carbon fibers (SCFs) were fabricated via twin-screw extrusion and injection molding techniques to study the hardness and surface wettability of those composites. The tribological properties under water-lubricated conditions were investigated through a pin-on-disk reciprocating tribometer under different temperatures. The results showed that the increase in hardness of HDPE composites reached maximum to 42.9% after adding 25 wt % SCFs. The contact angle also increased with the increase in SCFs content and reached a maximum of 95.2° as the amount of SCFs increased to 20 wt %. The incorporation of SCFs increased the wear resistance and lubricating property of HDPE composites at different temperatures. The HDPE composite containing 20 wt % SCFs showed the lowest friction coefficient of 0.076 at 40 °C, and the wear track depth reached a maximum of 36.3 mm at 60 °C. Based on the surface wetting property and wear analysis, potential effect mechanisms of fillers and temperature were discussed. The knowledge from this study is useful for designing the anti-wear water-lubricated polymer bearing.
聚合物水润滑轴承广泛应用于船舶传动系统,通过添加无机纳米填料可改善其摩擦学性能。本研究旨在探究短碳纤维(SCFs)和温度对高密度聚乙烯(HDPE)复合材料水润滑性能的影响。通过双螺杆挤出和注塑工艺制备了不同短碳纤维含量增强的HDPE复合材料,以研究其硬度和表面润湿性。在不同温度下,通过销盘往复摩擦磨损试验机研究了水润滑条件下的摩擦学性能。结果表明,添加25 wt%的短碳纤维后,HDPE复合材料的硬度提高幅度最大,达到42.9%。接触角也随短碳纤维含量的增加而增大,当短碳纤维含量增加到20 wt%时,接触角最大达到95.2°。短碳纤维的加入提高了HDPE复合材料在不同温度下的耐磨性和润滑性能。含20 wt%短碳纤维的HDPE复合材料在40℃时摩擦系数最低,为0.076,在60℃时磨损轨迹深度最大,达到36.3mm。基于表面润湿性和磨损分析,探讨了填料和温度的潜在作用机制。本研究所得知识有助于设计抗磨水润滑聚合物轴承。