Department of Electrical Engineering, Mathematics and Science, University of Gävle, 80176 Gävle, Sweden.
Sensors (Basel). 2022 Aug 19;22(16):6252. doi: 10.3390/s22166252.
Industry 4.0 lets the industry build compact, precise, and connected assets and also has made modern industrial assets a massive source of data that can be used in process optimization, defining product quality, and predictive maintenance (PM). Large amounts of data are collected from machines, processed, and analyzed by different machine learning (ML) algorithms to achieve effective PM. These machines, assumed as edge devices, transmit their data readings to the cloud for processing and modeling. Transmitting massive amounts of data between edge and cloud is costly, increases latency, and causes privacy concerns. To address this issue, efforts have been made to use edge computing in PM applications., reducing data transmission costs and increasing processing speed. Federated learning (FL) has been proposed a mechanism that provides the ability to create a model from distributed data in edge, fog, and cloud layers without violating privacy and offers new opportunities for a collaborative approach to PM applications. However, FL has challenges in confronting with asset management in the industry, especially in the PM applications, which need to be considered in order to be fully compatible with these applications. This study describes distributed ML for PM applications and proposes two federated algorithms: Federated support vector machine (FedSVM) with memory for anomaly detection and federated long-short term memory (FedLSTM) for remaining useful life (RUL) estimation that enables factories at the fog level to maximize their PM models' accuracy without compromising their privacy. A global model at the cloud level has also been generated based on these algorithms. We have evaluated the approach using the Commercial Modular Aero-Propulsion System Simulation (CMAPSS) dataset to predict engines' RUL Experimental results demonstrate the advantage of FedSVM and FedLSTM in terms of model accuracy, model convergence time, and network usage resources.
工业 4.0 让工业能够制造出紧凑、精确和互联的资产,也使得现代工业资产成为可以用于过程优化、定义产品质量和预测性维护 (PM) 的大量数据源。大量数据从机器收集、处理和分析,通过不同的机器学习 (ML) 算法来实现有效的 PM。这些机器被视为边缘设备,将其数据读数传输到云端进行处理和建模。在边缘和云之间传输大量数据既昂贵又会增加延迟并引起隐私问题。为了解决这个问题,已经在 PM 应用中使用边缘计算,以降低数据传输成本并提高处理速度。联邦学习 (FL) 已被提议作为一种机制,它提供了从边缘、雾和云层的分布式数据中创建模型的能力,而不会侵犯隐私,并为 PM 应用的协作方法提供了新的机会。然而,FL 在面对工业资产管理方面存在挑战,特别是在 PM 应用中,需要考虑这些挑战,以便与这些应用完全兼容。本研究描述了 PM 应用的分布式 ML,并提出了两种联邦算法:用于异常检测的联邦支持向量机 (FedSVM) 和用于剩余使用寿命 (RUL) 估计的联邦长短时记忆 (FedLSTM),使工厂能够在雾层最大限度地提高其 PM 模型的准确性,同时不损害其隐私。还基于这些算法在云端生成了一个全局模型。我们使用商用模块化航空推进系统仿真 (CMAPSS) 数据集评估了该方法,以预测发动机的 RUL。实验结果表明,FedSVM 和 FedLSTM 在模型准确性、模型收敛时间和网络使用资源方面具有优势。