Fontana Luca, Giubilini Alberto, Arrigo Rossella, Malucelli Giulio, Minetola Paolo
Department of Management and Production Engineering (DIGEP), Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, Italy.
Integrated Additive Manufacturing Centre (IAM@PoliTO), Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, Italy.
Polymers (Basel). 2022 Aug 28;14(17):3530. doi: 10.3390/polym14173530.
Fused Granular Fabrication (FGF) or screw-extrusion based 3D printing for polymers is a less diffused alternative to filament-based Additive Manufacturing (AM). Its greatest advantage lies in superior sustainability; in fact, polymer granules can be used to directly feed an FGF printer, reducing the time, cost and energy of producing a part. Moreover, with this technology, a circular economy approach involving the use of pellets made from plastic waste can be easily implemented. Polylactic Acid (PLA) pellets were processed at different printing speeds and with different infill percentages on a customized version of a commercial Prusa i3 Plus 3D printer modified with a Mahor screw extruder. For the characterization of the 3D printed samples, rheological, thermal, mechanical and porosity analyses were carried out. In addition, the energy consumption of the 3D printer was monitored during the production of the specimens. The results showed that a higher printing speed leads to lower energy consumption, without compromising material strength, whereas a slower printing speed is preferable to increase material stiffness.
用于聚合物的熔融颗粒制造(FGF)或基于螺杆挤出的3D打印是基于长丝的增材制造(AM)的一种不太普及的替代方法。其最大优势在于卓越的可持续性;事实上,聚合物颗粒可直接用于为FGF打印机供料,从而减少生产零件的时间、成本和能源。此外,借助这项技术,可以轻松实施涉及使用由塑料废料制成的粒料的循环经济方法。在一台经Mahor螺杆挤出机改装的商用Prusa i3 Plus 3D打印机的定制版本上,以不同的打印速度和不同的填充百分比对聚乳酸(PLA)粒料进行了加工。为了对3D打印样品进行表征,开展了流变学、热学、力学和孔隙率分析。此外,在试样生产过程中监测了3D打印机的能耗。结果表明,较高的打印速度会降低能耗,且不会损害材料强度,而较慢的打印速度更有利于提高材料刚度。