• 文献检索
  • 文档翻译
  • 深度研究
  • 学术资讯
  • Suppr Zotero 插件Zotero 插件
  • 邀请有礼
  • 套餐&价格
  • 历史记录
应用&插件
Suppr Zotero 插件Zotero 插件浏览器插件Mac 客户端Windows 客户端微信小程序
定价
高级版会员购买积分包购买API积分包
服务
文献检索文档翻译深度研究API 文档MCP 服务
关于我们
关于 Suppr公司介绍联系我们用户协议隐私条款
关注我们

Suppr 超能文献

核心技术专利：CN118964589B侵权必究
粤ICP备2023148730 号-1Suppr @ 2026

文献检索

告别复杂PubMed语法，用中文像聊天一样搜索，搜遍4000万医学文献。AI智能推荐，让科研检索更轻松。

立即免费搜索

文件翻译

保留排版，准确专业，支持PDF/Word/PPT等文件格式，支持 12+语言互译。

免费翻译文档

深度研究

AI帮你快速写综述，25分钟生成高质量综述，智能提取关键信息，辅助科研写作。

立即免费体验

熔融颗粒制造3D打印：回收材料的优化与力学性能

Fused Particle Fabrication 3-D Printing: Recycled Materials' Optimization and Mechanical Properties.

作者信息

Woern Aubrey L, Byard Dennis J, Oakley Robert B, Fiedler Matthew J, Snabes Samantha L, Pearce Joshua M

机构信息

Department of Mechanical Engineering⁻Engineering Mechanics, Michigan Technological University, Houghton, MI 49931, USA.

re:3D Inc., 1100 Hercules STE 220, Houston, TX 77058, USA.

出版信息

Materials (Basel). 2018 Aug 12;11(8):1413. doi: 10.3390/ma11081413.

DOI:10.3390/ma11081413
PMID:30103532
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC6120030/
Abstract

Fused particle fabrication (FPF) (or fused granular fabrication (FGF)) has potential for increasing recycled polymers in 3-D printing. Here, the open source Gigabot X is used to develop a new method to optimize FPF/FGF for recycled materials. Virgin polylactic acid (PLA) pellets and prints were analyzed and were then compared to four recycled polymers including the two most popular printing materials (PLA and acrylonitrile butadiene styrene (ABS)) as well as the two most common waste plastics (polyethylene terephthalate (PET) and polypropylene (PP)). The size characteristics of the various materials were quantified using digital image processing. Then, power and nozzle velocity matrices were used to optimize the print speed, and a print test was used to maximize the output for a two-temperature stage extruder for a given polymer feedstock. ASTM type 4 tensile tests were used to determine the mechanical properties of each plastic when they were printed with a particle drive extruder system and were compared with filament printing. The results showed that the Gigabot X can print materials 6.5× to 13× faster than conventional printers depending on the material, with no significant reduction in the mechanical properties. It was concluded that the Gigabot X and similar FPF/FGF printers can utilize a wide range of recycled polymer materials with minimal post processing.

摘要

熔融颗粒制造（FPF）（或熔融粒料制造（FGF））在3D打印中具有增加回收聚合物使用量的潜力。在此，使用开源的Gigabot X开发一种新方法，以优化用于回收材料的FPF/FGF。对纯聚乳酸（PLA）颗粒和打印件进行了分析，然后与四种回收聚合物进行比较，其中包括两种最常用的打印材料（PLA和丙烯腈-丁二烯-苯乙烯共聚物（ABS））以及两种最常见的废塑料（聚对苯二甲酸乙二酯（PET）和聚丙烯（PP））。使用数字图像处理对各种材料的尺寸特性进行了量化。然后，使用功率和喷嘴速度矩阵来优化打印速度，并通过打印测试来最大化给定聚合物原料的双温级挤出机的产量。使用ASTM 4型拉伸试验来确定每种塑料在通过颗粒驱动挤出机系统打印时的机械性能，并与长丝打印进行比较。结果表明，根据材料不同，Gigabot X的打印速度比传统打印机快6.5倍至13倍，且机械性能没有明显下降。得出的结论是，Gigabot X和类似的FPF/FGF打印机可以使用多种回收聚合物材料，且后处理最少。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/1d20a4bdb340/materials-11-01413-g015.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/746a1f219af6/materials-11-01413-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/0ca8ea0ac9e8/materials-11-01413-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/45a598fde0cd/materials-11-01413-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/2750fa48e800/materials-11-01413-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/51279ecad8bd/materials-11-01413-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/ed2f1f1d200a/materials-11-01413-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/a4b034f3d311/materials-11-01413-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/97f46b8745ec/materials-11-01413-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/d9e53588617d/materials-11-01413-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/3106a17e9bc3/materials-11-01413-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/6c9fb7c4180e/materials-11-01413-g011.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/f1c0112a9921/materials-11-01413-g012.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/ffdef79113a0/materials-11-01413-g013.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/00f74a8c5f05/materials-11-01413-g014.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/1d20a4bdb340/materials-11-01413-g015.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/746a1f219af6/materials-11-01413-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/0ca8ea0ac9e8/materials-11-01413-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/45a598fde0cd/materials-11-01413-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/2750fa48e800/materials-11-01413-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/51279ecad8bd/materials-11-01413-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/ed2f1f1d200a/materials-11-01413-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/a4b034f3d311/materials-11-01413-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/97f46b8745ec/materials-11-01413-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/d9e53588617d/materials-11-01413-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/3106a17e9bc3/materials-11-01413-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/6c9fb7c4180e/materials-11-01413-g011.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/f1c0112a9921/materials-11-01413-g012.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/ffdef79113a0/materials-11-01413-g013.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/00f74a8c5f05/materials-11-01413-g014.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8a6d/6120030/1d20a4bdb340/materials-11-01413-g015.jpg

相似文献

1
Fused Particle Fabrication 3-D Printing: Recycled Materials' Optimization and Mechanical Properties.熔融颗粒制造3D打印：回收材料的优化与力学性能
Materials (Basel). 2018 Aug 12;11(8):1413. doi: 10.3390/ma11081413.
2
Mechanical Properties and Applications of Recycled Polycarbonate Particle Material Extrusion-Based Additive Manufacturing.基于再生聚碳酸酯颗粒材料挤出的增材制造的机械性能及应用
Materials (Basel). 2019 May 20;12(10):1642. doi: 10.3390/ma12101642.
3
Towards Distributed Recycling with Additive Manufacturing of PET Flake Feedstocks.迈向利用聚对苯二甲酸乙二酯片材原料的增材制造进行分布式回收利用
Materials (Basel). 2020 Sep 25;13(19):4273. doi: 10.3390/ma13194273.
4
Hangprinter for large scale additive manufacturing using fused particle fabrication with recycled plastic and continuous feeding.采用熔融颗粒制造技术、使用回收塑料并进行连续供料的大型增材制造悬挂式打印机。
HardwareX. 2023 Feb 9;13:e00401. doi: 10.1016/j.ohx.2023.e00401. eCollection 2023 Mar.
5
Towards sustainable additive manufacturing: The need for awareness of particle and vapor releases during polymer recycling, making filament, and fused filament fabrication 3-D printing.迈向可持续增材制造：聚合物回收、制造长丝和熔丝制造3D打印过程中对颗粒和蒸汽释放的认识需求。
Resour Conserv Recycl. 2022 Jan;176. doi: 10.1016/j.resconrec.2021.105911.
6
Optimization of Glass-Powder-Reinforced Recycled High-Density Polyethylene (rHDPE) Filament for Additive Manufacturing: Transforming Bottle Caps into Sound-Absorbing Material.用于增材制造的玻璃粉增强再生高密度聚乙烯（rHDPE）长丝的优化：将瓶盖转化为吸音材料。
Polymers (Basel). 2024 Aug 16;16(16):2324. doi: 10.3390/polym16162324.
7
Recycling as a Key Enabler for Sustainable Additive Manufacturing of Polymer Composites: A Critical Perspective on Fused Filament Fabrication.回收利用作为聚合物复合材料可持续增材制造的关键推动因素：对熔丝制造的批判性观点。
Polymers (Basel). 2023 Oct 25;15(21):4219. doi: 10.3390/polym15214219.
8
Characterization of 3D Printed Polylactic Acid by Fused Granular Fabrication through Printing Accuracy, Porosity, Thermal and Mechanical Analyses.通过打印精度、孔隙率、热分析和力学分析对熔融粒料制造的3D打印聚乳酸进行表征。
Polymers (Basel). 2022 Aug 28;14(17):3530. doi: 10.3390/polym14173530.
9
Fused deposition modelling approach using 3D printing and recycled industrial materials for a sustainable environment: a review.利用3D打印和回收工业材料实现可持续环境的熔融沉积建模方法：综述
Int J Adv Manuf Technol. 2022;122(5-6):2125-2138. doi: 10.1007/s00170-022-10048-y. Epub 2022 Sep 5.
10
Finding Ideal Parameters for Recycled Material Fused Particle Fabrication-Based 3D Printing Using an Open Source Software Implementation of Particle Swarm Optimization.使用粒子群优化的开源软件实现为基于再生材料熔融颗粒制造的3D打印寻找理想参数。
3D Print Addit Manuf. 2023 Dec 1;10(6):1287-1300. doi: 10.1089/3dp.2022.0012. Epub 2023 Dec 11.

引用本文的文献

1
4D fabrication of shape-changing systems for tissue engineering: state of the art and perspectives.用于组织工程的形状变化系统的4D制造：现状与展望。
Prog Addit Manuf. 2025;10(4):1913-1943. doi: 10.1007/s40964-024-00743-5. Epub 2024 Aug 12.
2
Open-source cold and hot scientific sheet press for investigating polymer-based material properties.用于研究聚合物基材料特性的开源冷热科学片材压机。
HardwareX. 2024 Aug 8;19:e00566. doi: 10.1016/j.ohx.2024.e00566. eCollection 2024 Sep.
3
Low-Cost Open-Source Melt Flow Index System for Distributed Recycling and Additive Manufacturing.

本文引用的文献

1
3D Printing in the Laboratory: Maximize Time and Funds with Customized and Open-Source Labware.实验室中的3D打印：通过定制和开源实验室器具最大化时间和资金。
J Lab Autom. 2016 Aug;21(4):489-95. doi: 10.1177/2211068216649578. Epub 2016 May 19.
2
Open Labware: 3-D printing your own lab equipment.开放式实验器皿：自行 3D 打印实验设备。
PLoS Biol. 2015 Mar 20;13(3):e1002086. doi: 10.1371/journal.pbio.1002086. eCollection 2015 Mar.
3
Materials science. Building research equipment with free, open-source hardware.材料科学。利用免费、开源硬件构建研究设备。
用于分布式回收和增材制造的低成本开源熔体流动指数系统
Materials (Basel). 2024 Dec 5;17(23):5966. doi: 10.3390/ma17235966.
4
The Quest for the Holy Grail Of 3D Printing: A Critical Review of Recycling in Polymer Powder Bed Fusion Additive Manufacturing.对3D打印圣杯的探索：聚合物粉末床熔融增材制造中回收利用的批判性综述。
Polymers (Basel). 2024 Aug 15;16(16):2306. doi: 10.3390/polym16162306.
5
Valorization of Tomato Agricultural Waste for 3D-Printed Polymer Composites Based on Poly(lactic acid).基于聚乳酸的3D打印聚合物复合材料对番茄农业废弃物的增值利用。
Polymers (Basel). 2024 May 29;16(11):1536. doi: 10.3390/polym16111536.
6
Experimental and Numerical Study of Computer Vision-Based Real-Time Monitoring of Polymeric Particle Mixing Process in Rotary Drum.基于计算机视觉的转鼓内聚合物颗粒混合过程实时监测的实验与数值研究
Polymers (Basel). 2024 May 29;16(11):1524. doi: 10.3390/polym16111524.
7
Evaluation of the Viability of 3D Printing in Recycling Polymers.3D打印回收聚合物的可行性评估。
Polymers (Basel). 2024 Apr 16;16(8):1104. doi: 10.3390/polym16081104.
8
An Eco-Friendly and Innovative Approach in Building Engineering: The Production of Cement-Glass Composite Bricks with Recycled Polymeric Reinforcements.建筑工程中的一种环保创新方法：利用回收聚合物增强材料生产水泥-玻璃复合砖。
Materials (Basel). 2024 Feb 1;17(3):704. doi: 10.3390/ma17030704.
9
Optimization of 3D printer settings for recycled PET filament using analysis of variance (ANOVA).使用方差分析（ANOVA）优化用于回收PET长丝的3D打印机设置。
Heliyon. 2024 Feb 27;10(5):e26777. doi: 10.1016/j.heliyon.2024.e26777. eCollection 2024 Mar 15.
10
Prototype Design for Grading Structures in Powder Bed Fusion Processes.粉末床熔融工艺中分级结构的原型设计
3D Print Addit Manuf. 2023 Dec 1;10(6):1320-1335. doi: 10.1089/3dp.2022.0063. Epub 2023 Dec 11.
Science. 2012 Sep 14;337(6100):1303-4. doi: 10.1126/science.1228183.
4
Plastics recycling: challenges and opportunities.塑料回收利用：挑战与机遇
Philos Trans R Soc Lond B Biol Sci. 2009 Jul 27;364(1526):2115-26. doi: 10.1098/rstb.2008.0311.