College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China.
Sensors (Basel). 2022 Aug 28;22(17):6472. doi: 10.3390/s22176472.
With increasingly advanced Internet of Things (IoT) technology, the composition of workshop equipment has become more and more complex. Based on this, the rate of system performance degradation and the probability of fault have both increased. Owing to this, not only has the difficulty of constructing the remaining useful life (RUL) model increased but also the improvement in speed of maintenance personnel cannot keep up with the speed of equipment replacement. Therefore, an augmented reality (AR)-assisted prognostics and health management system based on deep learning for IoT-enabled manufacturing is proposed in this paper. Firstly, the feature extraction model based on Convolutional Neural Network-Particle Swarm Optimization (PSO-CNN) is proposed with the purpose of excavating the internal associations in large amounts of production data. Based on this, the high-accuracy RUL prediction is accomplished by Gate Recurrent Unit (GRU)-attention, which can capture the long-term and short-term dependencies of time series and successfully solve the gradient disappearance problem of RNN. Moreover, more attention will be paid to important content with the help of the attention mechanism. Additionally, high-efficiency maintenance guidance and visible instructions can be accomplished by AR. On top of this, the remote expert can offer help when maintenance personnel encounters tough problems. Finally, a real case was implemented in a typical IoT-enabled workshop, which validated the effectiveness of the proposed approach.
随着物联网(IoT)技术的日益先进,车间设备的组成变得越来越复杂。基于此,系统性能下降的速度和故障的概率都有所增加。正因为如此,不仅构建剩余使用寿命(RUL)模型的难度增加了,而且维修人员的速度也赶不上设备更换的速度。因此,本文提出了一种基于深度学习的物联网制造增强现实(AR)辅助预测和健康管理系统。首先,提出了基于卷积神经网络-粒子群优化(PSO-CNN)的特征提取模型,旨在挖掘大量生产数据中的内在关联。在此基础上,通过门控循环单元(GRU)-注意力来实现高精度的 RUL 预测,该方法可以捕捉时间序列的长期和短期依赖关系,并成功解决 RNN 的梯度消失问题。此外,注意力机制可以帮助关注重要内容。此外,通过 AR 可以实现高效的维护指导和可视化指令。除此之外,当维修人员遇到困难时,远程专家可以提供帮助。最后,在一个典型的物联网车间中进行了实际案例,验证了所提出方法的有效性。