Channa Iftikhar Ahmed, Ashfaq Jaweria, Siddiqui Muhammad Ali, Chandio Ali Dad, Shar Muhammad Ali, Alhazaa Abdulaziz
Thin Film Lab as Part of Materials and Surface Engineering Group, Department of Metallurgical Engineering, NED University of Engineering and Technology, Karachi 75270, Pakistan.
Department of Mechanical & Energy Systems Engineering, Faculty of Engineering and Informatics, University of Bradford, Bradford BD7 1DP, UK.
Polymers (Basel). 2022 Nov 19;14(22):5020. doi: 10.3390/polym14225020.
Starch and gelatin are natural biopolymers that offer a variety of benefits and are available at relatively low costs. In addition to this, they are an appealing substitute for synthetic polymers for the manufacturing of packaging films. Such packaging films are not only biodegradable but are also edible. Moreover, they are environmentally friendly and remain extremely cost-effective. In lieu of this, films made from fish gelatin and cornstarch have been the subject of several experiments. The pristine gelatin films have poor performance against water diffusion but exhibit excellent flexibility. The goal of this study was to assess the performance of pristine gelatin films along with the addition of food plasticizers. For this purpose, solutions of gelatin/cornstarch were prepared and specified quantities of food colors/plasticizers were added to develop different shades. The films were produced by using a blade coating method and were characterized by means of their shaded colors, water vapor transmission rate (WVTR), compositional changes via Fourier transform infrared spectroscopy (FTIR), hardness, bendability, transparency, wettability, surface roughness, and thermal stability. It was observed that the addition of several food colors enhanced the moisture blocking effect, as a 10% reduction in WVTR was observed in the shaded films as compared to pristine films. The yellow-shaded films exhibited the lowest WVTR, i.e., around 73 g/m·day when tested at 23 °C/65%RH. It was also observed that the films' WVTR, moisture content, and thickness were altered when different colors were added into them, although the chemical structure remained unchanged. The mechanical properties of the shaded films were improved by a factor of two after the addition of colored plasticizers. Optical examination and AFM demonstrated that the generated films had no fractures and were homogeneous, clear, and shiny. Finally, a biscuit was packaged in the developed films and was monitored via shore hardness. It was observed that the edible packed sample's hardness remained constant even after 5 days. This clearly suggested that the developed films have the potential to be used for packaging in various industries.
淀粉和明胶是天然生物聚合物,具有多种优点且成本相对较低。除此之外,它们是制造包装薄膜的合成聚合物的有吸引力的替代品。这种包装薄膜不仅可生物降解,而且还可食用。此外,它们环保且极具成本效益。因此,由鱼明胶和玉米淀粉制成的薄膜一直是多项实验的主题。原始明胶薄膜的抗水扩散性能较差,但具有出色的柔韧性。本研究的目的是评估原始明胶薄膜以及添加食品增塑剂后的性能。为此,制备了明胶/玉米淀粉溶液,并添加特定量的食用色素/增塑剂以形成不同的色调。薄膜采用刮刀涂布法制备,并通过其色调、水蒸气透过率(WVTR)、通过傅里叶变换红外光谱(FTIR)分析的成分变化、硬度、柔韧性、透明度、润湿性、表面粗糙度和热稳定性进行表征。观察到添加几种食用色素增强了防潮效果,与原始薄膜相比,有色薄膜的WVTR降低了10%。黄色调薄膜的WVTR最低,即在23°C/65%RH测试时约为73 g/m·天。还观察到,当添加不同颜色时,薄膜的WVTR、水分含量和厚度会发生变化,尽管化学结构保持不变。添加有色增塑剂后,有色薄膜的机械性能提高了两倍。光学检查和原子力显微镜表明,所制备的薄膜没有裂缝,均匀、透明且有光泽。最后,将一块饼干包装在制成的薄膜中,并通过邵氏硬度进行监测。观察到即使在5天后,可食用包装样品的硬度仍保持不变。这清楚地表明,制成的薄膜有潜力用于各种行业的包装。