Ma Guoxin, Chen Xi, Liu Yang, Han Luhua, Mao Hanping, Hu Jianping
School of Agricultural Engineering, Jiangsu University, Zhenjiang, China.
Xinjiang Academy of State Farms, Institute of Mechanical Equipment, Shihezi, China.
Front Plant Sci. 2023 Jan 12;13:1084563. doi: 10.3389/fpls.2022.1084563. eCollection 2022.
Since the current clamp-type and push-out-type seedling picking method brought damage to seedlings, this study aimed to proposed an airflow ejection-wrapped clamping type seedling picking method, which used airflow to eject out seedling and the seedlings were wrapped clamped to reduce the damage of seedlings during seedling picking process. The parameter model was established through theoretical design, then the parameters were optimized through coupling simulation analysis, and the validity of these parameters was verified through experiments. We found that the diameter of the airflow nozzle was selected as 3.5 mm to match with the drainage outlet of the plug tray, and the airflow pressure which could eject out seedlings was calculated as 0.146 Mpa~0.315 Mpa on the basis of gas jet dynamic. The fluid-solid coupling simulation of airflow ejection in Comsol proposed that the seedlings could be ejected out under the airflow pressure was equal to or greater than 0.4 Mpa, and the airflow should be maintained for about 0.3 s to ensure the posture of the seedlings ejected out for better seedling clamping. The further fluid-discrete body simulation of airflow ejection by using Fluent-Edem coupling method indicated that the seedling was damaged under airflow pressure of 0.5 MPa, so the airflow pressure should be set as 0.4 MPa during seedling ejection process. Besides, a wrapped clamping type effector which clamped the seedlings from all sides in the form of flexible package was also designed to match with the airflow ejection method, and the RecurDyn-Edem coupling simulation showed that the end-effector could tightly clamp the seedling without damage when the angle between the clamping slices and the vertical direction was 8.5°. Finally, the airflow ejection-wrapped clamping type seedling picking device was manufactured, and the verification tests verified the simulation results. This research can provide some references for the automatic seedling picking technology.
由于当前的夹取式和推出式取苗方法会对幼苗造成损伤,本研究旨在提出一种气流喷射包裹夹持式取苗方法,该方法利用气流将幼苗喷出,并对幼苗进行包裹夹持,以减少取苗过程中对幼苗的损伤。通过理论设计建立参数模型,然后通过耦合仿真分析对参数进行优化,并通过实验验证这些参数的有效性。我们发现,气流喷嘴的直径选择为3.5毫米,以与育苗盘的排水口相匹配,根据气体射流动力学计算得出,能够喷出幼苗的气流压力为0.146兆帕至0.315兆帕。在Comsol中进行的气流喷射流固耦合仿真表明,当气流压力等于或大于0.4兆帕时,幼苗能够被喷出,并且气流应保持约0.3秒,以确保喷出的幼苗姿态更好,便于夹苗。利用Fluent-Edem耦合方法对气流喷射进行的进一步流-离散体仿真表明,在0.5兆帕的气流压力下,幼苗会受到损伤,因此在幼苗喷射过程中,气流压力应设置为0.4兆帕。此外,还设计了一种以柔性包裹形式从各个侧面夹持幼苗的包裹夹持式末端执行器,以与气流喷射方法相匹配,RecurDyn-Edem耦合仿真表明,当夹持片与垂直方向的夹角为8.5°时,末端执行器能够紧密夹持幼苗而不造成损伤。最后,制造了气流喷射包裹夹持式取苗装置,验证试验验证了仿真结果。本研究可为自动取苗技术提供一些参考。