College of Mechanical Engineering, Yangzhou University, Yangzhou 225127, China.
College of Hydraulic Science and Engineering, Yangzhou University, Yangzhou 225127, China.
Sensors (Basel). 2023 Apr 4;23(7):3741. doi: 10.3390/s23073741.
In order to improve the surface forming quality and machining efficiency of composite materials and reduce tool wear, a two-dimensional rotary ultrasonic combined electro-machining (2DRUEM) technology with low electrical conductivity and low current density was proposed in this study. Additionally, a gap detection unit of the machining system was designed with the integration of grinding force and gap current, and the average errors and maximum errors of the model were 5.61% and 12.08%, respectively, which were better than single detection. Furthermore, the machining parameters were optimally selected via NSGA-II, and the maximum machining surface roughness error was 5.9%, the maximum material removal rate error was 5.5%, and the maximum edge accuracy error was 8.9%, as established through experiments.
为提高复合材料的表面成形质量和加工效率，降低刀具磨损，提出了一种低导电性、低电流密度的二维旋转超声复合电解加工技术。此外，设计了一种将磨削力和间隙电流集成的加工系统间隙检测单元，模型的平均误差和最大误差分别为 5.61%和 12.08%，优于单一检测。然后，利用 NSGA-II 对加工参数进行了优化选择，实验结果表明，最大加工表面粗糙度误差为 5.9%，最大材料去除率误差为 5.5%，最大边缘精度误差为 8.9%。
