• 文献检索
  • 文档翻译
  • 深度研究
  • 学术资讯
  • Suppr Zotero 插件Zotero 插件
  • 邀请有礼
  • 套餐&价格
  • 历史记录
应用&插件
Suppr Zotero 插件Zotero 插件浏览器插件Mac 客户端Windows 客户端微信小程序
定价
高级版会员购买积分包购买API积分包
服务
文献检索文档翻译深度研究API 文档MCP 服务
关于我们
关于 Suppr公司介绍联系我们用户协议隐私条款
关注我们

Suppr 超能文献

核心技术专利：CN118964589B侵权必究
粤ICP备2023148730 号-1Suppr @ 2026

文献检索

告别复杂PubMed语法，用中文像聊天一样搜索，搜遍4000万医学文献。AI智能推荐，让科研检索更轻松。

立即免费搜索

文件翻译

保留排版，准确专业，支持PDF/Word/PPT等文件格式，支持 12+语言互译。

免费翻译文档

深度研究

AI帮你快速写综述，25分钟生成高质量综述，智能提取关键信息，辅助科研写作。

立即免费体验

金属基复合材料二维超声振动复合电解/电火花加工性能研究

Study on Generating Machining Performance of Two-Dimensional Ultrasonic Vibration-Composited Electrolysis/Electro-Discharge Technology for MMCs.

作者信息

Li Jing, Chen Wanwan, Zhu Yongwei

机构信息

School of Mechanical Engineering, Yangzhou University, Yangzhou 225127, China.

College of Hydraulic Science and Engineering, Yangzhou University, Yangzhou 225127, China.

出版信息

Materials (Basel). 2022 Jan 14;15(2):617. doi: 10.3390/ma15020617.

DOI:10.3390/ma15020617
PMID:35057331
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC8777642/
Abstract

Ultrasonic vibration-composited electrolysis/electro-discharge machining technology (UE/DM) is effective for machining particulate-reinforced metal matrix composites (MMCs). However, the vibration of the tool or workpiece suitable for holes limits the application of UE/DM. To improve the generating machining efficiency and quality of flat and curved surfaces, in this study, we implemented two-dimensional ultrasonic vibration into UE/DM and constructed a novel method named two-dimensional ultrasonic vibration-composited electrolysis/electro-discharge machining (2UE/DM). The influence of vibration on the performance of 2UE/DM compared to other process technologies was studied, and an orthogonal experiment was designed to optimize the parameters. The results indicated that the materiel remove rate (MRR) mainly increased via voltage and tool vibration. The change current was responsible for the MRR in the process. Spindle speed and workpiece vibration were not dominant factors affecting the MRR; the spindle speed and tool and workpiece vibration, which reduced the height difference between a ridge and crater caused by abrasive grinding, were responsible for surface roughness (Ra) and form precision (δ). Additionally, the optimized parameters of 1000 rpm, 3 V, and 5 um were conducted on MMCs of 40 SiCp/Al and achieved the maximum MRR and minimum Ra and δ of 0.76 mm/min, 3.35 um, and 5.84%, respectively. This study's findings provide valuable process parameters for improving machining efficiency and quality for MMCs of 2UE/DM.

摘要

超声振动复合电解/电火花加工技术（UE/DM）对加工颗粒增强金属基复合材料（MMC）有效。然而，适用于加工孔的工具或工件的振动限制了UE/DM的应用。为提高平面和曲面的加工效率和质量，本研究将二维超声振动引入UE/DM，并构建了一种名为二维超声振动复合电解/电火花加工（2UE/DM）的新方法。研究了与其他加工技术相比振动对2UE/DM性能的影响，并设计了正交试验以优化参数。结果表明，材料去除率（MRR）主要通过电压和工具振动提高。加工过程中的电流变化对MRR有影响。主轴转速和工件振动不是影响MRR的主要因素；主轴转速以及工具和工件振动降低了研磨产生的脊和坑之间的高度差，这对表面粗糙度（Ra）和形状精度（δ）有影响。此外，在40 SiCp/Al的MMC上采用1000 rpm、3 V和5μm的优化参数，分别实现了0.76 mm/min的最大MRR以及3.35μm和5.84%的最小Ra和δ。本研究结果为提高2UE/DM加工MMC的效率和质量提供了有价值的工艺参数。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/795f4bbdc336/materials-15-00617-g014.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/eb3db7b4e8c8/materials-15-00617-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/1cb08fae9f06/materials-15-00617-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/e6f8577a4302/materials-15-00617-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/671e40b27241/materials-15-00617-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/6f8ef1f5525d/materials-15-00617-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/2bcfa3ee5fb3/materials-15-00617-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/dd73c7f67aa7/materials-15-00617-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/2c589cc382bc/materials-15-00617-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/8c949e9257ae/materials-15-00617-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/c984f0948457/materials-15-00617-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/ab387e973567/materials-15-00617-g011.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/a61afb50bb2d/materials-15-00617-g012.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/28c62edc2bf3/materials-15-00617-g013.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/795f4bbdc336/materials-15-00617-g014.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/eb3db7b4e8c8/materials-15-00617-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/1cb08fae9f06/materials-15-00617-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/e6f8577a4302/materials-15-00617-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/671e40b27241/materials-15-00617-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/6f8ef1f5525d/materials-15-00617-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/2bcfa3ee5fb3/materials-15-00617-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/dd73c7f67aa7/materials-15-00617-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/2c589cc382bc/materials-15-00617-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/8c949e9257ae/materials-15-00617-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/c984f0948457/materials-15-00617-g010.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/ab387e973567/materials-15-00617-g011.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/a61afb50bb2d/materials-15-00617-g012.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/28c62edc2bf3/materials-15-00617-g013.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/d543/8777642/795f4bbdc336/materials-15-00617-g014.jpg

相似文献

1
Study on Generating Machining Performance of Two-Dimensional Ultrasonic Vibration-Composited Electrolysis/Electro-Discharge Technology for MMCs.金属基复合材料二维超声振动复合电解/电火花加工性能研究
Materials (Basel). 2022 Jan 14;15(2):617. doi: 10.3390/ma15020617.
2
Effect of Vibration Direction on Two-Dimensional Ultrasonic Assisted Grinding-Electrolysis-Discharge Generating Machining Mechanism of SiCp/Al.振动方向对SiCp/Al二维超声辅助磨削-电解-放电复合加工机理的影响
Materials (Basel). 2023 Mar 28;16(7):2703. doi: 10.3390/ma16072703.
3
Ultrasonic Vibration Assisted Electro-Discharge Machining (EDM)-An Overview.超声振动辅助电火花加工（EDM）综述
Materials (Basel). 2019 Feb 10;12(3):522. doi: 10.3390/ma12030522.
4
Development and Investigation of an Inexpensive Low Frequency Vibration Platform for Enhancing the Performance of Electrical Discharge Machining Process.一种用于提高电火花加工工艺性能的廉价低频振动平台的开发与研究
Materials (Basel). 2021 Oct 18;14(20):6192. doi: 10.3390/ma14206192.
5
Experimental Study on Two-Dimensional Rotatory Ultrasonic Combined Electrochemical Generating Machining of Ceramic-Reinforced Metal Matrix Materials.陶瓷增强金属基材料的二维旋转超声复合电化学加工实验研究
Sensors (Basel). 2022 Jan 24;22(3):877. doi: 10.3390/s22030877.
6
Theoretical and experimental investigations on rotary ultrasonic surface micro-machining of brittle materials.旋转超声表面微加工脆性材料的理论与实验研究。
Ultrason Sonochem. 2022 Sep;89:106162. doi: 10.1016/j.ultsonch.2022.106162. Epub 2022 Sep 12.
7
Optimization and Modeling of Material Removal Rate in Wire-EDM of Silicon Particle Reinforced Al6061 Composite.硅颗粒增强Al6061复合材料电火花线切割加工中材料去除率的优化与建模
Materials (Basel). 2021 Oct 26;14(21):6420. doi: 10.3390/ma14216420.
8
Investigation of hybrid ultrasonic machining process of Nomex honeycomb composite using a toothed disc cutter.使用齿盘刀具对Nomex蜂窝复合材料进行混合超声加工工艺的研究。
Ultrasonics. 2024 Jul;141:107343. doi: 10.1016/j.ultras.2024.107343. Epub 2024 May 11.
9
Improving Machining Localization and Surface Roughness in Wire Electrochemical Micromachining Using a Rotating Ultrasonic Helix Electrode.使用旋转超声螺旋电极改善线电化学微加工中的加工定位和表面粗糙度
Micromachines (Basel). 2020 Jul 19;11(7):698. doi: 10.3390/mi11070698.
10
Precision Grinding Technology of Silicon Carbide (SiC) Ceramics by Longitudinal Torsional Ultrasonic Vibrations.基于纵向扭转超声振动的碳化硅（SiC）陶瓷精密磨削技术
Materials (Basel). 2023 Aug 10;16(16):5572. doi: 10.3390/ma16165572.

引用本文的文献

1
Discussions on Some Key Issues of Two-Dimensional Rotational Ultrasonic Combined Electro-Machining of Composite Materials.关于复合材料二维旋转超声复合电加工若干关键问题的探讨。
Sensors (Basel). 2023 Apr 4;23(7):3741. doi: 10.3390/s23073741.
2
Effect of Vibration Direction on Two-Dimensional Ultrasonic Assisted Grinding-Electrolysis-Discharge Generating Machining Mechanism of SiCp/Al.振动方向对SiCp/Al二维超声辅助磨削-电解-放电复合加工机理的影响
Materials (Basel). 2023 Mar 28;16(7):2703. doi: 10.3390/ma16072703.

本文引用的文献

1
Investigation on the Material Removal and Surface Generation of a Single Crystal SiC Wafer by Ultrasonic Chemical Mechanical Polishing Combined with Ultrasonic Lapping.超声化学机械抛光结合超声研磨对单晶碳化硅晶片材料去除与表面生成的研究
Materials (Basel). 2018 Oct 18;11(10):2022. doi: 10.3390/ma11102022.
2
A mechanistic ultrasonic vibration amplitude model during rotary ultrasonic machining of CFRP composites.碳纤维增强复合材料旋转超声加工过程中的机理超声振动幅度模型
Ultrasonics. 2017 Apr;76:44-51. doi: 10.1016/j.ultras.2016.12.012. Epub 2016 Dec 18.