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基于新型 SobelEdge 能量谱和卷积神经网络的离心泵故障诊断。

Centrifugal Pump Fault Diagnosis Based on a Novel SobelEdge Scalogram and CNN.

机构信息

Department of Electrical, Electronic and Computer Engineering, University of Ulsan, Ulsan 44610, Republic of Korea.

PD Technology Cooperation, Ulsan 44610, Republic of Korea.

出版信息

Sensors (Basel). 2023 Jun 1;23(11):5255. doi: 10.3390/s23115255.

Abstract

This paper presents a novel framework for classifying ongoing conditions in centrifugal pumps based on signal processing and deep learning techniques. First, vibration signals are acquired from the centrifugal pump. The acquired vibration signals are heavily affected by macrostructural vibration noise. To overcome the influence of noise, pre-processing techniques are employed on the vibration signal, and a fault-specific frequency band is chosen. The Stockwell transform (S-transform) is then applied to this band, yielding S-transform scalograms that depict energy fluctuations across different frequencies and time scales, represented by color intensity variations. Nevertheless, the accuracy of these scalograms can be compromised by the presence of interference noise. To address this concern, an additional step involving the Sobel filter is applied to the S-transform scalograms, resulting in the generation of novel SobelEdge scalograms. These SobelEdge scalograms aim to enhance the clarity and discriminative features of fault-related information while minimizing the impact of interference noise. The novel scalograms heighten energy variation in the S-transform scalograms by detecting the edges where color intensities change. These new scalograms are then provided to a convolutional neural network (CNN) for the fault classification of centrifugal pumps. The centrifugal pump fault classification capability of the proposed method outperformed state-of-the-art reference methods.

摘要

本文提出了一种基于信号处理和深度学习技术的新型框架,用于对离心泵的持续状态进行分类。首先,从离心泵获取振动信号。采集到的振动信号受到宏观结构振动噪声的严重影响。为了克服噪声的影响,对振动信号进行了预处理,并选择了特定于故障的频带。然后将斯托克韦尔变换(S-变换)应用于该频带,得到 S-变换谱图,该谱图描绘了不同频率和时间尺度上的能量波动,颜色强度变化表示。然而,这些谱图的准确性可能会受到干扰噪声的影响。为了解决这个问题,对 S-变换谱图应用了另一个 Sobel 滤波器步骤,生成了新的 SobelEdge 谱图。这些 SobelEdge 谱图旨在在最小化干扰噪声影响的同时,增强与故障相关信息的清晰度和鉴别特征。新谱图通过检测颜色强度变化的边缘来提高 S-变换谱图中的能量变化。然后将这些新谱图提供给卷积神经网络(CNN),以对离心泵进行故障分类。所提出的方法在离心泵故障分类方面的性能优于最先进的参考方法。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/733e/10256045/e61e838e4f2f/sensors-23-05255-g001.jpg

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