Huang Lin, Pan Xin, Liu Yajie, Gong Li
Ship Comprehensive Test and Training Base, Naval University of Engineering, Wuhan 430033, China.
School of Electrical Engineering, Naval University of Engineering, Wuhan 430033, China.
Sensors (Basel). 2023 Aug 18;23(16):7239. doi: 10.3390/s23167239.
The prediction of system degradation is very important as it serves as an important basis for the formulation of condition-based maintenance strategies. An effective health indicator (HI) plays a key role in the prediction of system degradation as it enables vital information for critical tasks ranging from fault diagnosis to remaining useful life prediction. To address this issue, a method for monitoring data fusion and health indicator construction based on an autoencoder (AE) and a long short-term memory (LSTM) network is proposed in this study to improve the predictability and effectiveness of health indicators. Firstly, an unsupervised method and overall framework for HI construction is built based on a deep autoencoder and an LSTM neural network. The neural network is trained fully based on the normal operating monitoring data and then the construction error of the AE model is adopted as the health indicator of the system. Secondly, we propose related machine learning techniques for monitoring data processing to overcome the issue of data fusion, such as mutual information for sensor selection and t-distributed stochastic neighbor embedding (T-SNE) for operating condition identification. Thirdly, in order to verify the performance of the proposed method, experiments are conducted based on the CMAPSS dataset and results are compared with algorithms of principal component analysis (PCA) and a vanilla autoencoder model. Result shows that the LSTM-AE model outperforms the PCA and Vanilla-AE model in the metrics of monotonicity, trendability, prognosability, and fitness. Fourthly, in order to analyze the impact of the time step of the LSMT-AE model on HI construction, we construct and analyze the system HI curve under different time steps of 5, 10, 15, 20, and 25 cycles. Finally, the results demonstrate that the proposed method for HI construction can effectively characterize the health state of a system, which is helpful for the development of further failure prognostics and converting the scheduled maintenance into condition-based maintenance.
系统退化预测非常重要,因为它是制定基于状态的维护策略的重要依据。有效的健康指标(HI)在系统退化预测中起着关键作用,因为它能为从故障诊断到剩余使用寿命预测等关键任务提供重要信息。为解决这一问题,本研究提出了一种基于自动编码器(AE)和长短期记忆(LSTM)网络的监测数据融合与健康指标构建方法,以提高健康指标的可预测性和有效性。首先,基于深度自动编码器和LSTM神经网络构建了一种无监督的HI构建方法和总体框架。神经网络基于正常运行监测数据进行完全训练,然后将AE模型的构建误差作为系统的健康指标。其次,我们提出了相关的机器学习技术用于监测数据处理,以克服数据融合问题,如用于传感器选择的互信息和用于运行状态识别的t分布随机邻域嵌入(T-SNE)。第三,为了验证所提方法的性能,基于CMAPSS数据集进行了实验,并将结果与主成分分析(PCA)算法和普通自动编码器模型进行了比较。结果表明,LSTM-AE模型在单调性、趋势性、可预测性和拟合度等指标上优于PCA和普通AE模型。第四,为了分析LSMT-AE模型的时间步长对HI构建的影响,我们构建并分析了在5、10、15、20和25个周期的不同时间步长下的系统HI曲线。最后,结果表明所提出的HI构建方法能够有效地表征系统的健康状态,这有助于进一步开展故障预测,并将定期维护转变为基于状态的维护。