Wang Zhaohua, Tao Yingxue, Du Yanping, Dou Shuihai, Bai Huijuan
Department of Mechanical and Electrical Engineering, Beijing Institute of Graphic Communication, No. 1, Xinghua Street, Beijing 102600, China.
Sensors (Basel). 2023 Aug 31;23(17):7573. doi: 10.3390/s23177573.
Because of its long running time, complex working environment, and for other reasons, a gear is prone to failure, and early failure is difficult to detect by direct observation; therefore, fault diagnosis of gears is very necessary. Neural network algorithms have been widely used to realize gear fault diagnosis, but the structure of the neural network model is complicated, the training time is long and the model is not easy to converge. To solve the above problems and combine the advantages of the ResNeXt50 model in the extraction of image features, this paper proposes a gearbox fault detection method that integrates the convolutional block attention module (CBAM). Firstly, the CBAM is embedded in the ResNeXt50 network to enhance the extraction of image channels and spatial features. Secondly, the different time-frequency analysis method was compared and analyzed, and the method with the better effect was selected to convert the one-dimensional vibration signal in the open data set of the gearbox into a two-dimensional image, eliminating the influence of the redundant background noise, and took it as the input of the model for training. Finally, the accuracy and the average training time of the model were obtained by entering the test set into the model, and the results were compared with four other classical convolutional neural network models. The results show that the proposed method performs well both in fault identification accuracy and average training time under two working conditions, and it also provides some references for existing gear failure diagnosis research.
由于运行时间长、工作环境复杂等原因,齿轮容易出现故障,且早期故障难以通过直接观察检测到;因此,齿轮故障诊断非常必要。神经网络算法已被广泛用于实现齿轮故障诊断,但神经网络模型结构复杂,训练时间长且模型不易收敛。为了解决上述问题并结合ResNeXt50模型在图像特征提取方面的优势,本文提出了一种集成卷积块注意力模块(CBAM)的齿轮箱故障检测方法。首先,将CBAM嵌入ResNeXt50网络中,以增强图像通道和空间特征的提取。其次,对不同的时频分析方法进行比较和分析,选择效果较好的方法将齿轮箱开放数据集中的一维振动信号转换为二维图像,消除冗余背景噪声的影响,并将其作为模型的输入进行训练。最后,将测试集输入模型得到模型的准确率和平均训练时间,并与其他四种经典卷积神经网络模型的结果进行比较。结果表明,所提方法在两种工况下的故障识别准确率和平均训练时间方面均表现良好,也为现有齿轮故障诊断研究提供了一些参考。