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使用砂带的微精加工过程中可变柔顺性压力辊的影响。

Effects of Pressure Rollers with Variable Compliance in the Microfinishing Process Utilizing Abrasive Films.

作者信息

Tandecka Katarzyna, Kacalak Wojciech, Rypina Łukasz, Wiliński Maciej, Wieczorowski Michał, Mathia Thomas G

机构信息

Department of Engineering and Informatics Systems, Faculty of Mechanical Engineering and Energy, Koszalin University of Technology, 75-620 Koszalin, Poland.

Independent Researcher, 75-412 Koszalin, Poland.

出版信息

Materials (Basel). 2024 Apr 13;17(8):1795. doi: 10.3390/ma17081795.

DOI:10.3390/ma17081795
PMID:38673152
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC11051116/
Abstract

This article presents a comprehensive investigation into pressure rollers utilized in the microfinishing process, covering aspects such as design, experimental properties, compliance, and finite element simulation. Prototype pressure rollers with unconventional elastomer configurations were designed and analyzed to explore their effectiveness in achieving superior surface finishes. Experimental analysis and finite element simulations were conducted to gain insights into the performance and behavior of these pressure rollers under various loading conditions. This study addresses the validation of constitutive material models used in finite element simulations to ensure accuracy and reliability. The results indicate that the applied material model, validated through experimental analysis, accurately predicts pressure roller behavior. Finite element simulations reveal distinct contact zone patterns and stress distributions across the contact surfaces, highlighting the importance of considering deflection-induced variations in contact behavior. Additionally, the investigation evaluates the effectiveness of different pressure rollers in removing surface irregularities during the microfinishing process. Roller R3 demonstrates the highest efficacy in removing surface peaks, suggesting its potential for achieving superior surface finishes. Overall, this research contributes to the advancement of microfinishing techniques by providing insights into pressure roller design, performance, and behavior, thereby optimizing microfinishing processes to produce high-quality components. The urgency of this study arises from the growing need for exceptional surface finishes in various industrial sectors. With manufacturing industries increasingly pursuing high-precision components boasting flawless surface quality, the significance of microfinishing processes is highlighted.

摘要

本文对微精加工过程中使用的压力辊进行了全面研究，涵盖设计、实验特性、柔顺性和有限元模拟等方面。设计并分析了具有非常规弹性体配置的压力辊原型，以探索其在实现卓越表面光洁度方面的有效性。进行了实验分析和有限元模拟，以深入了解这些压力辊在各种加载条件下的性能和行为。本研究涉及有限元模拟中使用的本构材料模型的验证，以确保准确性和可靠性。结果表明，通过实验分析验证的应用材料模型能够准确预测压力辊的行为。有限元模拟揭示了接触表面上不同的接触区模式和应力分布，突出了考虑由挠曲引起的接触行为变化的重要性。此外，该研究评估了不同压力辊在微精加工过程中去除表面不规则性的有效性。辊子R3在去除表面峰值方面表现出最高的效率，表明其具有实现卓越表面光洁度的潜力。总体而言，本研究通过深入了解压力辊的设计、性能和行为，为微精加工技术的发展做出了贡献，从而优化微精加工工艺以生产高质量部件。这项研究的紧迫性源于各工业部门对卓越表面光洁度的需求日益增长。随着制造业越来越追求具有完美表面质量的高精度部件，微精加工工艺的重要性凸显出来。

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