Department of Statistics, Government College University Lahore, Lahore, Pakistan.
Department of Mathematics, College of Sciences, University of Sharjah, Sharjah, UAE.
PLoS One. 2024 May 6;19(5):e0301259. doi: 10.1371/journal.pone.0301259. eCollection 2024.
Bayesian Control charts are emerging as the most efficient statistical tools for monitoring manufacturing processes and providing effective control over process variability. The Bayesian approach is particularly suitable for addressing parametric uncertainty in the manufacturing industry. In this study, we determine the monitoring threshold for the shape parameter of the Inverse Gaussian distribution (IGD) and design different exponentially-weighted-moving-average (EWMA) control charts based on different loss functions (LFs). The impact of hyperparameters is investigated on Bayes estimates (BEs) and posterior risks (PRs). The performance measures such as average run length (ARL), standard deviation of run length (SDRL), and median of run length (MRL) are employed to evaluate the suggested approach. The designed Bayesian charts are evaluated for different settings of smoothing constant of the EWMA chart, different sample sizes, and pre-specified false alarm rates. The simulative study demonstrates the effectiveness of the suggested Bayesian method-based EWMA charts as compared to the conventional classical setup-based EWMA charts. The proposed techniques of EWMA charts are highly efficient in detecting shifts in the shape parameter and outperform their classical counterpart in detecting faults quickly. The proposed technique is also applied to real-data case studies from the aerospace manufacturing industry. The quality characteristic of interest was selected as the monthly industrial production index of aircraft from January 1980 to December 2022. The real-data-based findings also validate the conclusions based on the simulative results.
贝叶斯控制图作为监测制造过程和有效控制过程变异性的最有效统计工具正在兴起。贝叶斯方法特别适用于解决制造业中的参数不确定性问题。在本研究中,我们确定了逆高斯分布(IGD)形状参数的监测阈值,并基于不同的损失函数(LF)设计了不同的指数加权移动平均(EWMA)控制图。研究了超参数对贝叶斯估计(BE)和后验风险(PR)的影响。采用平均运行长度(ARL)、运行长度标准差(SDRL)和运行长度中位数(MRL)等性能指标来评估所提出的方法。针对 EWMA 图的平滑常数、样本大小和预设误报率的不同设置,对设计的贝叶斯图进行了评估。模拟研究表明,与传统的基于经典设置的 EWMA 图相比,基于建议的贝叶斯方法的 EWMA 图更为有效。所提出的 EWMA 图技术在检测形状参数的偏移方面非常有效,并且在快速检测故障方面优于其经典对应物。该技术还应用于航空航天制造业的实际数据案例研究。感兴趣的质量特性选择为 1980 年 1 月至 2022 年 12 月飞机的月度工业生产指数。基于实际数据的研究结果也验证了基于模拟结果的结论。