Molavi Hossein, Mirzaei Kamyar, Barjasteh Mahdi, Rahnamaee Seyed Yahya, Saeedi Somayeh, Hassanpouryouzband Aliakbar, Rezakazemi Mashallah
Department of Chemistry, Institute for Advanced Studies in Basic Science (IASBS), Zanjan, 45137-66731, Iran.
Department of Chemical and Biological Engineering, University at Buffalo, The State University of New York, Buffalo, NY, 14260, USA.
Nanomicro Lett. 2024 Aug 15;16(1):272. doi: 10.1007/s40820-024-01487-1.
Metal-organic frameworks (MOFs) have been extensively considered as one of the most promising types of porous and crystalline organic-inorganic materials, thanks to their large specific surface area, high porosity, tailorable structures and compositions, diverse functionalities, and well-controlled pore/size distribution. However, most developed MOFs are in powder forms, which still have some technical challenges, including abrasion, dustiness, low packing densities, clogging, mass/heat transfer limitation, environmental pollution, and mechanical instability during the packing process, that restrict their applicability in industrial applications. Therefore, in recent years, attention has focused on techniques to convert MOF powders into macroscopic materials like beads, membranes, monoliths, gel/sponges, and nanofibers to overcome these challenges.Three-dimensional (3D) printing technology has achieved much interest because it can produce many high-resolution macroscopic frameworks with complex shapes and geometries from digital models. Therefore, this review summarizes the combination of different 3D printing strategies with MOFs and MOF-based materials for fabricating 3D-printed MOF monoliths and their environmental applications, emphasizing water treatment and gas adsorption/separation applications. Herein, the various strategies for the fabrication of 3D-printed MOF monoliths, such as direct ink writing, seed-assisted in-situ growth, coordination replication from solid precursors, matrix incorporation, selective laser sintering, and digital light processing, are described with the relevant examples. Finally, future directions and challenges of 3D-printed MOF monoliths are also presented to better plan future trajectories in the shaping of MOF materials with improved control over the structure, composition, and textural properties of 3D-printed MOF monoliths.
金属有机框架材料(MOFs)因其具有大比表面积、高孔隙率、可定制的结构与组成、多样的功能以及可控的孔径/尺寸分布,而被广泛认为是最具潜力的多孔晶体有机-无机材料之一。然而,大多数已开发的MOFs为粉末形式,这仍存在一些技术挑战,包括磨损、扬尘、低堆积密度、堵塞、传质/传热限制、环境污染以及填充过程中的机械不稳定性,这些都限制了它们在工业应用中的适用性。因此,近年来,人们将注意力集中在将MOF粉末转化为珠子、膜、整体材料、凝胶/海绵和纳米纤维等宏观材料的技术上,以克服这些挑战。三维(3D)打印技术备受关注,因为它可以根据数字模型生产许多具有复杂形状和几何结构的高分辨率宏观框架。因此,本综述总结了不同3D打印策略与MOFs及基于MOF的材料相结合用于制造3D打印MOF整体材料及其环境应用,重点介绍了水处理和气体吸附/分离应用。本文通过相关实例描述了制造3D打印MOF整体材料的各种策略,如直接墨水书写、种子辅助原位生长、固体前驱体的配位复制、基质掺入、选择性激光烧结和数字光处理。最后,还介绍了3D打印MOF整体材料的未来发展方向和挑战,以便更好地规划未来的发展轨迹,从而在塑造MOF材料时能够更好地控制3D打印MOF整体材料的结构、组成和织构性质。