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一种改进的带有支撑特征的矩形螺旋弹簧的增强压缩性能。

Enhanced compression performance of an improved rectangular helical spring incorporated support feature.

作者信息

Zhang Zhipeng, He Lihua, Ni Jing, Cui Zhi, Sun Jingbo, Zhu Zefei

机构信息

School of Mechanical Engineering, Hangzhou Dianzi University, Hangzhou, China.

Hangzhou Lengna intelligent Technology Co., Ltd., Hangzhou, China.

出版信息

Heliyon. 2024 Jul 25;10(15):e35102. doi: 10.1016/j.heliyon.2024.e35102. eCollection 2024 Aug 15.

Abstract

The spring system functions as a pivotal element of the check valve, with its compression performance significantly influencing the valve's time, flow stability, and other characteristics. Taking cues from conventional springs, a refined rectangular helical spring with integrated support features was thoroughly evaluated for its compression performance. The design approach for this spring was elucidated, encompassing the utilization of the Finite Element Method (FEM) to model its compression behavior. Additionally, a laboratory configuration was implemented to authenticate the findings derived from the FEM simulation. Subsequently, a comparative investigation was carried out between an engineered spring and a conventional spring subjected to analogous processing. The comparative analysis unveiled that the support-featured spring exhibited a diminished lateral offset of 2.84 mm (equivalent to a reduction of 10.1 %) and a force-displacement curve with narrower vibration intervals and smaller amplitudes. Moreover, it exhibited an enhanced force feedback of 17.5 % under identical compression displacement conditions.

摘要

弹簧系统作为止回阀的关键部件,其压缩性能对阀门的时间、流量稳定性及其他特性有显著影响。借鉴传统弹簧,对一种具有集成支撑特性的精制矩形螺旋弹簧的压缩性能进行了全面评估。阐述了该弹簧的设计方法,包括利用有限元法(FEM)对其压缩行为进行建模。此外,还搭建了实验室装置以验证有限元模拟得出的结果。随后,对经过类似处理的特制弹簧和传统弹簧进行了对比研究。对比分析表明,带有支撑特性的弹簧横向偏移减少了2.84毫米(相当于减少了10.1%),其力-位移曲线的振动区间更窄、振幅更小。此外,在相同压缩位移条件下,它的力反馈增强了17.5%。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8f24/11334633/c419b20de19e/gr1.jpg

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